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Embedded printing has emerged as a valuable tool for fabricating complex structures and microfluidic devices. Currently, an ample of amount of research is going on to develop new materials to advance its capabilities and increase its potential applications. Here, a novel, transparent, printable, photocrosslinkable, and tuneable silicone composite is demonstrated that can be utilized as a support bath or an extrudable ink for embedded printing. Its properties can be tuned to achieve ideal rheological properties, such as optimal self‐recovery and yield stress, for use in 3D printing. When used as a support bath, it facilitated the generation microfluidic devices with circular channels of diameter up to 30 µm. To demonstrate its utility, flow focusing microfluidic devices are fabricated for generation of Janus microrods, which can be easily modified for multitude of applications. When used as an extrudable ink, 3D printing of complex‐shaped constructs are achieved with integrated electronics, which greatly extends its potential applications toward soft robotics. Further, its biocompatibility is tested with multiple cell types to validate its applicability for tissue engineering. Altogether, this material offers a myriad of potential applications (i.e., soft robotics, microfluidics, bioprinting) by providing a facile approach to develop complicated 3D structures and interconnected channels. [ABSTRACT FROM AUTHOR]

The removal of the cochlear implant (CI), which in some cases is without alternative, is still an act of simple pulling, not only causing harm for the patient by damaging tissue but also making reimplantation more difficult. For that reason, it is necessary to develop mechanisms to make an explantation easier. To overcome this problem adaption of the mechanical properties by light-degradable periodic mesoporous organosilica (PMO) can be one solution. By introducing PMO nanoparticles into the CI’s silicone matrix, the particles act as a stiffening agent, which can be degraded by irradiation with UV light. Using this mechanism, the silicone becomes softer, thus making explantation easier and safer for patients. Here first results, concerning the creation of a silicone composite material with light-sensitive adaptive mechanical properties are reported.

As highlighted in several studies, the thermal expansion of the polymer matrix plays an important role with respect to the thermo-electrical behavior of conductive composites. Although it is known that the crosslink density of polymers affects the thermal expansion of polymers, no studies are known on whether different crosslink densities can affect the thermoelectric behavior of electrically conductive composites. In this study, silicone/carbon black composites with different crosslink densities, were investigated with respect to their self-heating properties under applied voltages and their thermo-electrical behaviors like positive and negative temperature coefficients. Specific resistances ρ about 55 +/− 4.5 Ω-cm have been achieved and uniquely high negative temperature as well as low temperature coefficients were demonstrated, which make these materials interesting for sensor-technical applications. Regarding their self-heating behaviors, average surface temperatures of up to 147°C were measured, which further make these materials very interesting as flexible heating elements. Finally, it could be shown that the crosslink density of addition curing silicones is adjustable over a wide range and that it can be further significantly changed by the addition of carbon black and platinum content. [ABSTRACT FROM AUTHOR]

Most breast implants currently used in both reconstructive and cosmetic surgery have a silicone outer shell, which, despite much progress, remains susceptible to mechanical failure, infection, and foreign body response. This study shows that the durability and biocompatibility of breast implant-grade silicone can be enhanced by incorporating carbon nanomaterials of sp 2 and sp 3 hybridization into the polymer matrix and onto its surface. Plasma treatment of the implant surface can be used to modify platelet adhesion and activation to prevent thrombosis, postoperative infection, and inflammation disorders. The addition of 0.8% graphene flakes resulted in an increase in mechanical strength by 64% and rupture strength by around 77% when compared to pure silicone, whereas when nanodiamond (ND) was used as the additive, the mechanical strength was increased by 19.4% and rupture strength by 37.5%. Composites with a partially embedded surface layer of either graphene or ND showed superior antimicrobial activity and biocompatibility compared to pure silicone. All composite materials were able to sustain the attachment and growth of human dermal fibroblast, with the preferred growth noted on ND-coated surfaces when compared to graphene-coated surfaces. Exposure of these materials to hydrogen plasma for 5, 10, and 20 s led to substantially reduced platelet attachment on the surfaces. Hydrogen-treated pure silicone showed a decrease in platelet attachment for samples treated for 5-20 s, whereas silicone composite showed an almost threefold decrease in platelet attachment for the same plasma treatment times. The absence of platelet activation on the surface of composite materials suggests a significant improvement in hemocompatibility of the material.

The construction of conduction pathways is considered to be a crucial issue for the thermal and electric transfer ability improvement of silicon rubber. Fabricating three‐dimensional (3D) conductive scaffolds is attractive for rapid heat and electricity conduction in silicon composites. In the present work, carbon nanotubes (CNTs) and conductive sponges (CSs) were chosen to construct a 1D‐3D collaborative network in a silicone matrix. Novel silicone rubber composites with preferable thermal and electrical conductivity properties were fabricated. The morphology, thermostability, electroconductibility, and mechanical properties were studied. This kind of silicone‐based composite with high thermal and electrical conductivity has broad applications for thermal management in emerging electronic devices. [ABSTRACT FROM AUTHOR]

Hexagonal boron nitride (hBN) has been incorporated, as an active filler, in a customized silicone matrix to obtain high thermal conductivity composites, maintaining high flexibility and low dielectric permittivity, which are of interest for heat dissipation in energy storage systems (e.g., batteries or supercapacitors) and electronics. By the proper processing of the filler (i.e., hydrophobization with octamethylcyclotetrasiloxane and ultrasonic exfoliation) and its optimal loading (i.e., 10 wt%), composites with thermal conductivity up to 3.543 W·m−1·K−1 were obtained. Conductive heat flow (−280.04 W), measured in real heating–cooling conditions, proved to be superior to that of a commercial heatsink paste (−161.92 W), which has a much higher density (2.5 g/cm3 compared to 1.05 g/cm3 of these composites). The mechanical and electrical properties are also affected in a favorable way (increased modulus and elongation, low dielectric losses, and electrical conductivity) for applications as thermal management materials. [ABSTRACT FROM AUTHOR]

Hexagonal boron nitride (hBN) has been incorporated, as an active filler, in a customized silicone matrix to obtain high thermal conductivity composites, maintaining high flexibility and low dielectric permittivity, which are of interest for heat dissipation in energy storage systems (e.g., batteries or supercapacitors) and electronics. By the proper processing of the filler (i.e., hydrophobization with octamethylcyclotetrasiloxane and ultrasonic exfoliation) and its optimal loading (i.e., 10 wt%), composites with thermal conductivity up to 3.543 W·m−1·K−1 were obtained. Conductive heat flow (−280.04 W), measured in real heating–cooling conditions, proved to be superior to that of a commercial heatsink paste (−161.92 W), which has a much higher density (2.5 g/cm3 compared to 1.05 g/cm3 of these composites). The mechanical and electrical properties are also affected in a favorable way (increased modulus and elongation, low dielectric losses, and electrical conductivity) for applications as thermal management materials.

Recently, dielectric elastomers (DEs) become enviable materials for the applications of electromechanical transducers. However, requirements of enhanced properties like high dielectric constants, low elastic moduli, high stretchability, and minimum viscous and dielectric losses are major challenges for actuator and generator applications. To enhance dielectric properties, particle‐filled DE can be prepared in the presence of an electric field during the curing process, which leads to aligned particles in a regular fashion. In this work, we develop a holistic experimental characterization approach to assess how particle alignments enhance mechanical, electrical and electro‐mechanical properties over the randomly particle filled composites. For that, a commercially available silicone polymer (Ecoflex) is used and filled with high dielectric constant barium titanate fillers. In order to substantiate electromechanical performance enhancements, mechanical, electrical, electro‐mechanical, and morphology experiments are conducted on both types of silicone composites. Dielectric composites prepared under an electric field during curing process outperform in almost all aspects of electromechanical tests. This comprehensive study provides a framework that will guide future dielectric composite preparations and electrical, mechanical, and electromechanical experiments especially for the oriented dipole fillers prepared under an electric field. [ABSTRACT FROM AUTHOR]

Abstract In this paper, ultra-long copper nanowires (CuNWs) were successfully synthesized at a large scale by hydrothermal reduction of divalent copper ion using oleylamine and oleic acid as dual ligands. The characteristic of CuNWs is hard and linear, which is clearly different from graphene nanoplatelets (GNPs) and multi-wall carbon nanotubes (MWCNTs). The thermal properties and models of silicone composites with three nanomaterials have been mainly researched. The maximum of thermal conductivity enhancement is up to 215% with only 1.0 vol.% CuNW loading, which is much higher than GNPs and MWCNTs. It is due to the ultra-long CuNWs with a length of more than 100 μm, which facilitates the formation of effective thermal-conductive networks, resulting in great enhancement of thermal conductivity.

This review is dedicated to versatile silicone rubber composites based on carbon nanotube/graphene (CNT/G) hybrid fillers. Due to their unique mechanical, electrical, thermal, and biological properties, such composites have enormous potential for medical, environmental, and electronics applications. In the scope of this paper, we have explored CNT/graphene/silicone composites with a different morphology, analyzed the synergistic effect of hybrid fillers on various properties of silicone composites, and observed the existing approaches for the fabrication of hybrid composites with a seamless, assembled, and/or foamed structure. In conclusion, current challenges and future prospects for silicone composites based on CNTs and graphene have been thoroughly discussed.

A-priori knowledge of the uni-axial stress–strain behaviour of molded silicone multi-layer composite vocal folds replicas would benefit their structural design and favour their usage in physical studies of voiced speech sound production. Therefore, recently a model approach of the linear and continuous non-linear stress–strain behaviour of silicone composites is validated, for which the generic parameters are shown to depend only on the effective low-strain Young's modulus of the homogenised composite. Whereas previous work focused on extensive model validation in terms of layer's stacking and composition, in this work the model approach and uni-axial tension testing are used for the stress–strain characterisation of six molded silicone composite specimens derived from three vocal fold replicas. For each replica, measured and modelled effective low-strain Young's moduli are determined, the non-linear behaviour is assessed and a criterion is proposed to identify the onset strain and effective Young's modulus associated with a linear high-strain region and thus to extend the model approach to the high-strain region. It is concluded that the non-linear stress–strain behaviour of composite specimens can be predicted, solely based on the knowledge – either measured or modelled – of the effective low-strain Young's modulus of the equivalent homogenised composites. Consequently, uni-axial stress–strain behaviour can be taken into account for the structural design of silicone composites and associated multi-layer silicone vocal fold replicas. • Stress-strain of multi-layer silicone composites based on vocal folds replicas. • Experimental stress-strain characterisation of multi-layer silicone composites. • Modelling low-strain linear, non-linear and high-strain linear stress–strain curves. [ABSTRACT FROM AUTHOR]

In the low cost application of vacuum casting in rapid prototyping, a mould cavity with high modulus is necessary for producing plastics parts in small quantity. In this work, a silicone matrix was reinforced with natural fibers to improve the modulus of composites to mould and to reduce the cost of silicone materials. Sisal fiber with different compositions was reinforced with silicone in a compression moulding process. Mechanical properties were studied. An increase in tensile strength, tear strength, and better hardness was observed in sisal fiber composites . The silane-treated fiber improved the adhesion between fiber and matrix and enhanced the mechanical properties of the composites. The swelling method was adopted to determine the cross-linking density of composites through the Flory-Rehner equation. The flexibility of silicone composites decreased for higher fiber loading and there was an increase in cross-linking of the fiber network to improve modulus of the composites. A morphological study was conducted using X-ray tomography and scanning electron microscopy (SEM) to predict the defects, orientation, debonding, fractography, and interfacial adhesion of fiber/matrix composites.

In this paper, ultra-long copper nanowires (CuNWs) were successfully synthesized at a large scale by hydrothermal reduction of divalent copper ion using oleylamine and oleic acid as dual ligands. The characteristic of CuNWs is hard and linear, which is clearly different from graphene nanoplatelets (GNPs) and multi-wall carbon nanotubes (MWCNTs). The thermal properties and models of silicone composites with three nanomaterials have been mainly researched. The maximum of thermal conductivity enhancement is up to 215% with only 1.0 vol.% CuNW loading, which is much higher than GNPs and MWCNTs. It is due to the ultra-long CuNWs with a length of more than 100 μm, which facilitates the formation of effective thermal-conductive networks, resulting in great enhancement of thermal conductivity. [ABSTRACT FROM AUTHOR]

In the low cost application of vacuum casting in rapid prototyping, a mould cavity with high modulus is necessary for producing plastics parts in small quantity. In this work, a silicone matrix was reinforced with natural fibers to improve the modulus of composites to mould and to reduce the cost of silicone materials. Sisal fiber with different compositions was reinforced with silicone in a compression moulding process. Mechanical properties were studied. An increase in tensile strength, tear strength, and better hardness was observed in sisal fiber composites. The silane-treated fiber improved the adhesion between fiber and matrix and enhanced the mechanical properties of the composites. The swelling method was adopted to determine the crosslinking density of composites through the Flory-Rehner equation. The flexibility of silicone composites decreased for higher fiber loading and there was an increase in cross-linking of the fiber network to improve modulus of the composites. A morphological study was conducted using X-ray tomography and scanning electron microscopy (SEM) to predict the defects, orientation, debonding, fractography, and interfacial adhesion of fiber/matrix composites. [ABSTRACT FROM AUTHOR]

Multi-layer silicone composites are commonly used to mold deformable silicone vocal folds replicas. Nevertheless, so far the stress–strain characterisation of such composite specimens is limited to their effective Young's modulus (up to 40 kPa) characterising the elastic low-strain range, i.e. up to about 0.3. Therefore, in this work, the characterisation is extended to account for the non-linear strain range. Stress–strain curves on 6 single-layer and 34 multi-layer silicone specimens, with different layer stacking (serial, parallel, combined or arbitrary), are measured at room temperature using uni-axial tensile tests for strains up to 1.36, which amounts to about 4.5 times the extent of the linear low-strain range. Cubic polynomial and exponential two-parameter relationships are shown to provide accurate continuous fits (coefficient of determination R 2 ≥ 99 %) of the measured stress–strain data. It is then shown that the parameters can be a priori modelled as a constant or as a linear function of the effective low-strain Young's modulus for strains up to 1.55, i.e. 5 times the low-strain range. These a priori modelled parameter are confirmed by approximations of the best fit parameters for all assessed specimens as a function of the low-strain Young's modulus. Thus, the continuous stress–strain behaviour up to 1.55 can be predicted analytically from the effective low-strain Young's modulus either using the modelled parameters ( R 2 ≥ 85 %) or the approximations of the best fit parameter sets ( R 2 ≥ 94 %). Accurate stress–strain predictions are particularly useful for the design of composites with different composition and stacking. In addition, analytical expressions of the linear high-strain Young's modulus and the linear high-strain onset, again as a function of the effective low-strain Young's modulus, are formulated as well. [ABSTRACT FROM AUTHOR]

A silane containing isocynate groups (3-(trimethoxysilyl) propyl cyanic acid ester, NCO) associated with hexamethyldisilazane (HDMS) is used to modify the surface of poly-( p-phenylene terephthalamide) (PPTA) pulps. As concerns surface chemistry, Attenuated Total Reflection Flourier Transformed Infrared Spectroscopy (ATR FT-IR) and X-ray photoelectron spectroscopy (XPS) confirm that NCO associated with HDMS silylated PPTA pulp surface successfully. While the modified PPTA pulps are used as reinforcing fillers for silicone composites, the dispersibility and storage stability of the composites are improved as Mooney testing indicated. The silicone composites filled with modified PPTA pulps present a higher tensile strength and much higher broken elongation (3.30 MPa and 166.54%) than that with unmodified pulps (3.08 MPa and 68.47%), respectively. [ABSTRACT FROM AUTHOR]

In this study, we investigated the influence of nitrogen doping on thermal conductivity of carbon nanotubes (CNTs) experimentally and theoretically. The nitrogen-doped CNTs were synthesized by using thermal chemical vapor deposition method and were used to prepare silicone composites. The thermal conductivity of silicone composites with these CNTs improves greatly. A negative influence of nitrogen doping on thermal conductivity of CNT/silicone composites is observed. The calculated thermal conductivity of CNTs indicates that the thermal conductivity of nitrogen-doped CNTs decreases rapidly with the nitrogen content in CNTs. This is attributed to defects in nitrogen-doped CNTs, which act as phonon scattering centers. [ABSTRACT FROM AUTHOR]

Some films based on electromechanically active polymer composites have been prepared. Polydimethylsiloxane-α,ω-diols (PDMSs) having different molecular masses (Mv = 60 700 and Mv = 44 200) were used as matrix in which two different active fillers were incorporated: titanium dioxide in situ generated from its titanium isopropoxide precursor and silica particles functionalized with polar aminopropyl groups on surface. A reference sample based on simple crosslinked PDMS was also prepared. The composites processed as films were investigated to evaluate their ability to act as efficient electromechanical actuators for potential biomedical application. Thus, the surface morphology of interest for electrodes compliance was analysed by atomic force microscopy. Mechanical and dielectric characteristics were evaluated by tensile tests and dielectric spectroscopy, respectively. Electromechanical actuation responses were measured by interferometry. The biocompatibility of the obtained materials has been verified through tests in vitro and, for valuable films, in vivo . The experimental, clinical and anatomopathological evaluation of the in vivo tested samples did not reveal significant pathological modifications. [ABSTRACT FROM AUTHOR]

The paper discusses the mechanisms by which inorganic fillers in silicone rubber dielectrics enhance the properties of thermal conductivity, relative permittivity, and electrical conductivity making them useful in outdoor high voltage insulation applications. The addition of alumina trihydrate or silica fillers to silicone elastomers, forming binary composites with enhanced thermal conductivity, is discussed in relation to filler type, particle size, shape, and concentration, and its use as a housing material for non-ceramic insulators to minimize material erosion at dry band arcing sites by lowering hot spot temperature. Also discussed is the enhanced relative permittivity of silicone dielectrics that is obtained through the addition of barium titanate powder which can be further increased with the addition of aluminium powder forming a tertiary composite, resulting in a significant grading of the surface electric field when applied as a housing material to high voltage bushings. Controlled electrical conductivity of silicone dielectrics is discussed through the use of antimony-doped tin oxide filler binary composites and when applied as a housing material to outdoor bushings, the pollution performance is greatly enhanced. [ABSTRACT FROM AUTHOR]

This review is dedicated to versatile silicone rubber composites based on carbon nanotube/graphene (CNT/G) hybrid fillers. Due to their unique mechanical, electrical, thermal, and biological properties, such composites have enormous potential for medical, environmental, and electronics applications. In the scope of this paper, we have explored CNT/graphene/silicone composites with a different morphology, analyzed the synergistic effect of hybrid fillers on various properties of silicone composites, and observed the existing approaches for the fabrication of hybrid composites with a seamless, assembled, and/or foamed structure. In conclusion, current challenges and future prospects for silicone composites based on CNTs and graphene have been thoroughly discussed. [ABSTRACT FROM AUTHOR]

The search for a piezoelectric elastomer that generates an electrical signal when pressed and stretched has increased significantly in the last decade as they hold great promise in harvesting energy from human motion and monitoring human activities. Here, the excellent elasticity of polydimethylsiloxane-based elastomers and the piezoelectric properties of lead zirconate titanate (PZT) were combined and, using a thermally activated poling process, elastic piezoelectric composites were obtained. For this, two polydimethylsiloxane (PDMS) matrices with a molar mass of 139 kDa and 692 kDa and PZT fillers with particle sizes of 2 and 20 μm were used. For the same poling conditions, an increase in the piezoelectric response with increasing amount of filler, filler size and molar mass of the polymer matrix was observed. Overall, d * 33 and d * 31 values of 2.7–40 pC N−1 and 16–48 pC N−1 were achieved in this work with filler contents ranging from 37–72 vol%. A composite material with a PZT filler content of 38 vol% (20 μm particle size) in a commercially available PDMS with a M w = 139 kg mol−1 exhibited high flexibility, good elasticity with long-term mechanical stretchability and high longitudinal and transverse piezoelectric coefficients of 3.6 pC N−1 and 30 pC N−1, respectively. The higher transverse piezoelectric constant d * 31 can be explained by an additional capacitor effect of the composite film structure. These properties are interesting features for energy conversion from human motion, monitoring human activities, and stretchable electronics. The functionality of the newly developed material is demonstrated in a pressed sensor. [ABSTRACT FROM AUTHOR]

A silicone-based composite breast phantom is fabricated to be used as an education model in ultrasonography training. A matrix of silicone formulations is tracked to mimic the ultrasonography and tactile response of human breast tissue. The performance of two different additives: (i) silicone oil and (ii) vinyl-terminated poly (dimethylsiloxane) (PDMS) are monitored by a home-made acoustic setup. Through the use of 75 wt% vinyl-terminated PDMS in two-component silicone elastomer mixture, a sound velocity of 1.29 ± 0.09 × 10 3  m/s and an attenuation coefficient of 12.99 ± 0.08 dB/cm-values those match closely to the human breast tissue-are measured with 5 MHz probe. This model can also be used for needle biopsy as well as for self-exam trainings. Herein, we highlight the fabrication of a realistic, durable, accessible, and cost-effective training platform that contains skin layer, inner breast tissue, and tumor masses., (Copyright © 2018 Elsevier B.V. All rights reserved.)