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A long fiber thermoplastic pellet (LFTP) is a pellet that contains discontinuous fibers reinforced in thermoplastic. In this experiment, LFTPs were produced using the thermoplastic pultrusion process. The thermoplastic pultrusion process is uncomplicated in terms of the machine device, and it can improve the impregnation quality of LFTP. Glass fiber was used as the reinforced fiber, and PP fiber was used as the matrix. This experiment studied the effect of molding temperature and pulling speed on impregnation. The die system contained six heating zones. In the first step, zones 3 and 4 (melting zone) were varied at 200, 210, 220, and 230°C. The melting zone that exhibited good results was selected for the next step. In the second step, zones 5 and 6 (heat reduction zone) were varied at 160°C–190°C and 150°C–180°C, respectively. After determining the optimal molding temperature, the pulling speed was studied, with speeds varied at 10, 20, 30, 40, and 50 cm/min. The impregnated quality of the LFTP was investigated through microstructure analysis. A data logger was used to record the temperature profile in the pultrusion die. Furthermore, the impregnation quality and microstructure of LFTP from thermoplastic pultrusion were compared to commercial LFTP. The results showed that un-impregnation decreased with an increase in the melting zone temperature. In the heat reduction zone, un-impregnation decreased with a decrease in temperature. For the pulling speed, un-impregnation decreased with a decrease in speed. The optimal die system had a melting zone temperature of 230°C and a heat reduction zone temperature of 160 and 150°C. The optimal pulling speed was 10 cm/min, resulting in an un-impregnation rate of 8.06%. Additionally, commercial LFTP had an un-impregnation rate of 13.73%. Graphical Abstract [ABSTRACT FROM AUTHOR]

Thermoplastic pultrusion is a suitable process for fabricating continuous unidirectional thermoplastics with a uniform cross-section, high mechanical properties due to continuous fiber reinforcement, low cost, and suitability for mass production. In this paper, jute and glass fibers were reinforced with a polypropylene matrix and fabricated using the thermoplastic pultrusion process. The volumetric fraction of the composite was designed by controlling the filling ratio of the reinforcing fiber and matrix. The effects of molding parameters were investigated, such as pulling speed and molding temperature, on the mechanical properties and microstructure of the final rectangular profile composite. The pulling speed and molding temperature varied from 40 to 140 mm/min and 190 to 220 °C, respectively. The results showed that an increase in molding temperature initially led to an increase in mechanical properties, up to a certain point. Beyond that point, they started to decrease. The resin can be easily impregnated into the fiber due to the low viscosity of thermoplastic at high temperatures, resulting in increased mechanical properties. However, the increase in molding temperature also led to a rise in void content due to moisture in jute fiber, resulting in decreased mechanical properties at 210 °C. Meanwhile, un-impregnation decreased with the increase in molding temperature, and the jute fiber began to degrade at high temperatures. In the next step, with varying pulling speed, the mechanical properties decreased as the pulling speed increased, with a corresponding increase in void content and un-impregnation. This effect occurred because the resin had a shorter time to impregnate the fiber at a higher pulling speed. The decrease in mechanical properties was influenced by the increase in void content and un-impregnation, as the jute fiber degraded at higher temperatures. [ABSTRACT FROM AUTHOR]