Search

Nowadays, alternative uses of phosphogypsum (PG) in the building industry are being considered in several countries; however, the natural radioactivity level in the PG could be a restriction for those uses. United States Environmental Protection Agency (US-EPA) classified PG as Technologically Enhanced Naturally Occurring Radioactive Material (TENORM). This drawback could be avoided controlling its percentage in the cement preparation and the radionuclides content in the other raw materials used in its production, and calculating the activity concentration index (I) in the final by-products. The valorization of PG as a building material has been studied, from a radiological point of view, by developing a new stabilisation/solidification process. PG is incorporated within a polymeric sulphur matrix, obtaining a concrete-like material, which presents lower natural radioactive content than the initial PG. The 226Ra content of this material ranged between 26-27 Bq·kg-1 and it is quite similar to that of common Spanish building materials.

Phsophogypsum is a by-product from the processing phosphate rock. Before the use of it in cement industry such as setting regulator is necessary a study of dehydration reaction of phosphogypsum to avoid the false setting during the milling. The aim is to study the thermal behavior of two different phosphogypsum sources (Spain and Tunisia) under non-isothermal conditions in argon atmosphere by using Thermo-Gravimetriy, Differential Thermal Analysis (TG-DTA) and Differential Scanning Calorimetry (DSC). DSC experiments were carried out at temperatures ranging from ambient to 350 °C at different heating rates. The temperatures of conversion from gypsum to hemihydrate and anhydrite states and heat of dehydration were determined. Various methods were used to analyze the DSC data for reaction kinetics determination. The activation energy and frequency factor were calculated for dehydration of phosphogypsum. Activation energy values of the main dehydration reaction of phosphogypsum were calculated to be approximately 61–118 kJ/mol.

El polvo de aluminio (pAl) es un residuo peligroso procedente de la metalurgia secundaría del aluminio. Con objeto de reducir la reactividad del mismo, en el CENIM se ha desarrollado un proceso de estabilización/solidificación mediante su fraguado con yeso. En este trabajo se presenta el estudio del comportamiento térmico del pAl estabilizado con el yeso, con el fin de establecer la influencia del residuo en las reacciones de hidratación/deshidratación del yeso durante el proceso del fraguado, a saber: deshidratación parcial del sulfato cálcico dihidrato, deshidratación del hemihidrato, deshidratación del hidróxido de aluminio y transformación de anhidrita soluble en anhidrita insoluble. Asimismo se ha estudiado la cinética asociada a cada una de las reacciones anteriormente mencionadas mediante Calorimetría Diferencial de Barrido.

El polvo de aluminio es un residuo de la metalurgia secundaria del aluminio, generado en la molienda y clasificación de las escorias resultantes de los procesos de fusión de chatarras. Se considera un residuo peligroso debido a su elevada reactividad al entrar en contacto con la humedad ambiental (producción de metano, amoniaco y sulfuro de hidrógeno, entre otros), su potencial aluminotermia y su contenido en metales pesados lixiviables. Conforme a la entrada en vigor de la nueva Directiva Europea sobre vertederos, así como a la implementación de la Directiva sobre Control Integrado y Prevención de la Contaminación, que obliga a transformar los residuos peligrosos en materiales inertes antes de su almacenamiento, se ha desarrollado un procedimiento de Estabilización/Solidificación (E/S) del polvo de aluminio, basado en la fuerte acción deshidratante del yeso. El objetivo, además de la obtención de un material menos reactivo, era conseguir unos aglomerados consistentes que pudieran ser fácilmente transportados y manipulados. En este trabajo, se ha estudiado la evolución de las propiedades mecánicas, tales como las resistencias a flexotracción, a compresión y dureza Brinell de los aglomerados obtenidos por fraguado del polvo de aluminio con yeso, obteniéndose unos resultados que permiten asegurar un fácil transporte y almacenamiento del residuo.

El polvo de aluminio es un residuo generado en la metalurgia secundaria del aluminio y considerado peligroso como consecuencia de su elevada reactividad en presencia de humedad. Con objetivo de buscar un procedimiento de pretratamiento de dicho residuo, de acuerdo con la Directiva Europea sobre vertederos, se ha realizado el estudio del comportamiento del polvo de aluminio en medio acuoso. Para ello, se han analizado la influencia de la temperatura, el tiempo y el pH de reacción en su hidrólisis. Los sólidos hidrolizados se caracterizaron mediante EAA y DRX, mientras que en las soluciones acuosas resultantes se determinaron el pH y la conductividad iónica. Los gases liberados durante el proceso de hidrólisis se analizaron mediante espectrometría de masas. Asimismo, se ha determinado la reactividad del residuo antes y después de la hidrólisis, analizando amoniaco, sulfuro de hidrógeno y aluminio metálico. La hidrólisis, a 60 °C y después de 48 h, permite obtener material de muy baja reactividad que podría ser almacenado en vertedero.

Due to the adverse effects of mercury on human health and the environment, restrictive legislations and world-wide common efforts are now under way to reduce both the supply and demand of mercury. As a result, all excess Hg must be stored in safe conditions in secure places. This paper is an attempt to review the various treatment technologies types of liquid mercury (Hg(0)) and mercury-containing wastes, which can be used to store these residues in a safe way. The different treatments were classified as a function of the waste treated. The main treatments described are amalgamation, formation of sulfides, thermal treatments, vitrification, soil washing, sulfur polymer stabilization solidification, chemically bonded phosphate ceramics and other encapsulation processes, being highlighted the stabilization/solidification processes that are the treatments that provide better results, according to the consulted bibliography., (Copyright © 2012 Elsevier Ltd. All rights reserved.)

The huge number of research studies carried out during recent decades focused on finding an effective solution for the waste treatment, have allowed some of these residues to become new raw materials for many industries. Achieving this ensures a reduction in energy and natural resources consumption, diminishing of the negative environmental impacts and creating secondary and tertiary industries. A good example is provided by the metallurgical industry, in general, and the aluminium industry in this particular case. The aluminium recycling industry is a beneficial activity for the environment, since it recovers resources from primary industry, manufacturing and post-consumer waste. Slag and scrap which were previously considered as waste, are nowadays the raw material for some highly profitable secondary and tertiary industries. The most recent European Directive on waste establishes that if waste is used as a common product and fulfils the existing legislation for this product, then this waste can be defined as 'end-of-waste'. The review presented here, attempts to show several proposals for making added-value materials using an aluminium residue which is still considered as a hazardous waste, and accordingly, disposed of in secure storage. The present proposal includes the use of this waste to manufacture glass, glass-ceramic, boehmite and calcium aluminate. Thus the waste might effectively be recovered as a secondary source material for various industries.

Metal hydroxide sludges are classified as hazardous wastes in the European Hazardous Waste Catalogue (EHWC) because of their high heavy metal contents (Zn, Cr, Fe, Cu, etc.) and the release of these pollutants to the environment. Thereby, the disposal of this waste without any treatment is a substantial environmental problem. Stabilization/solidification technologies are widely used for the treatment of wastes and residues in order to obtain inert materials. This work aims to assess the effectiveness of the chemical fixation and solidification of a metal hydroxide sludge generated by the electrotyping surface treatment industry, using Portland Artificial Cement. In order to predict the medium- and long-term behaviour of the solidified waste, an artificial ageing by means of thermal shocks and humidity variation cycles was applied. Scanning Electron Microscopy (SEM) and X-ray Diffraction studies revealed a considerable increase in calcite within the solid matrix after the artificial ageing, which can be attributed to the phenomenon of carbonation. It was also found that the mechanical properties of the solidified material, after ageing, were improved by up to 30%.

In this paper we present the results of the formation of black HgS (metacinnabar) from liquid mercury and elemental sulfur using the mechanical energy provided by a ball mill in different conditions. Metacinnabar formation was observed even after short milling times (15 min) and unreacted liquid mercury was no longer detected after 60 min of milling. The reaction mechanism was monitored with a scanning electron microscope. The impact and friction forces of milling on the Hg and S mixture resulted in the formation of metacinnabar by reducing the size of mercury drops, giving rise to microspheres, and lowering the surface tension to allow sulfur grains to become adhered at the reaction interface. After 60 min of milling, the metacinnabar formation reaction was observed to be more than 99.99% complete, yielding a Toxicity Characteristic Leaching Procedure value of 3.1 microg/L Hg. The reaction product thus complies with the limits of the most stringent Universal Treatment Standard requirements, which allow a maximum TCLP concentration of 25 microg/L., (Copyright 2010 Elsevier B.V. All rights reserved.)

A solid waste coming from the secondary aluminium industry was successfully vitrified in the ternary CaO-Al(2)O(3)-SiO(2) system at 1500 degrees C. This waste is a complex material which is considered hazardous because of its behaviour in the presence of water or moisture. In these conditions, the dust can generate gases such as H(2), NH(3), CH(4), H(2)S, along with heat and potential aluminothermy. Only silica sand and calcium carbonate were added as external raw materials to complete the glasses formula. Different nominal compositions of glasses, with Al(2)O(3) ranging between 20% and 54%, were studied to determine the glass forming area. The glasses obtained allow the immobilisation of up to 75% of waste in a multicomponent oxide system in which all the components of the waste are incorporated. The microhardness Hv values varied between 6.05 and 6.62GPa and the linear thermal expansion coefficient, alpha, varied between (62 and 139)x10(-7)K(-1). Several glasses showed a high hydrolytic resistance in deionised water at 98 degrees C.

The production of phosphoric acid from natural phosphate rock by the wet process gives rise to an industrial by-product called phosphogypsum (PG). About 5 tons of PG are generated per ton of phosphoric acid production, and worldwide PG generation is estimated to be around 100-280 Mt per year. This by-product is mostly disposed of without any treatment, usually by dumping in large stockpiles. These are generally located in coastal areas close to phosphoric acid plants, where they occupy large land areas and cause serious environmental damage. PG is mainly composed of gypsum but also contains a high level of impurities such as phosphates, fluorides and sulphates, naturally occurring radionuclides, heavy metals, and other trace elements. All of this adds up to a negative environmental impact and many restrictions on PG applications. Up to 15% of world PG production is used to make building materials, as a soil amendment and as a set controller in the manufacture of Portland cement; uses that have been banned in most countries. The USEPA has classified PG as a "Technologically Enhanced Naturally Occurring Radioactive Material" (TENORM). This work reviews the different environmental impacts associated with PG storage and disposal. The methods described in the literature to minimise the negative effects of this waste are classified by treatment type, i.e. physical, chemical, thermal, etc., and different suggested applications for PG are detailed.

Packaging steel is more advantageously recovered and recycled than other packaging material due to its magnetic properties. The steel used for packaging is of high quality, and post-consumer waste therefore produces high-grade ferrous scrap. Recycling is thus an important issue for reducing raw material consumption, including iron ore, coal and energy. Household refuse management consists of collection/disposal, transport, and processing and treatment - incineration and composting being the most widely used methods in Spain. Total Spanish MSW production exceeds 21 million tons per year, of which 28.1% and 6.2% are treated in compost and incineration plants, respectively. This paper presents a comprehensive study of incineration and compost plants in Spain, including a review of the different processes and technologies employed and the characteristics and quality of the recovered ferrous scrap. Of the total amount of packaging steel scrap recovered from MSW, 38% comes from compost plants and 14% from incineration plants. Ferrous scrap from incineration plants presents a high degree of chemical alteration as a consequence of the thermal process to which the MSW is subjected, particularly the conditions in which the slag is cooled, and accordingly its quality diminishes. Fragmentation and magnetic separation processes produce an enhancement of the scrap quality. Ferrous scrap from compost plants has a high tin content, which negatively affects its recycling. Cleaning and detinning processes are required prior to recycling.