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The growing interest in bamboo fibers for pulp, paper, and board production in the USA necessitates a comprehensive financial viability assessment. This study conducts a detailed technoeconomic analysis (TEA) of bamboo fiber production, primarily for the consumer hygiene tissue market although it is also applicable to other industrial uses. The economic viability of two pulping methods – alkaline peroxide mechanical pulping (APMP) and ammonium bisulfite chemical pulping (ABS) – was explored within three different pulp mill settings to supply pulp to two nonintegrated tissue and towel mills in South Carolina, USA. The target was to produce wet lap bamboo bleached pulp at 50% consistency and 70% ISO brightness. Despite higher initial capital invesment and operating costs, ABS achieved a lower minimum required selling price – USD 544 to 686 per bone dry metric ton (BDt = 1000 BDkg) – in comparison with USD 766 to 899 BDt−1 for APMP. This price advantage is partly due to an additional revenue stream (lignosulfonate byproduct), which not only boosts revenue but also circumvents the need for expensive chemical recovery systems. When compared with traditional kraft pulping, both methods require significantly lower capital investments, with minimum required selling prices (estimated to achieve 16% IRR) below current market rates for extensively used bleached kraft pulps in the USA tissue industry. The economic benefits derive from several factors: the low cost of bamboo as raw material, reduced capital needs for new pulping technologies, lower transportation costs from the pulp mill to tissue and towel manufacturing facilities, and the high market price of bleached kraft pulp. [ABSTRACT FROM AUTHOR]

Bamboo, recognized for its rapid growth, high yield, and fiber performance is prominent in the fiber‐based bioproduct industry. However, the absence of US industrial bamboo plantations for fiber production necessitates reliance on imports or locally manufactured products using imported bamboo fibers, predominantly from China. This study evaluates the economic viability of cultivating bamboo in the Southern US for fiber production, with a case study on hygiene tissue products. The supply‐chain analysis was assessed to calculate bamboo chips' minimum selling price (MSP) at the farm gate for an 8% internal rate of return (IRR). The MSP, influenced primarily by land rental costs, ranges from USD 48 to 55 per bone‐dry metric ton (BDt). Despite an initial establishment cost of ~USD 2 000 ha−1 and profitability by year 5, bamboo is a viable, long‐term fiber alternative. Successful bamboo cultivation in the US could lead to a more sustainable implementation of alternative non‐wood fibers for hygiene tissue applications. [ABSTRACT FROM AUTHOR]

Crustacean shells, waste from the seafood industry, have been identified as a potential sustainable material for the adsorption of lead, a potent heavy metal found in the discharge of industrial processes. The dynamics and kinetics of its performance were evaluated in batch experiments under pH, temperature, time, and initial concentration. A unique and non-intuitive key finding was that among the native components of the crab shell matrix, i.e., chitin, protein, and calcium carbonate, calcium carbonate was instrumental in sequestration. The role of protein was minimal, whereas the efficiency of chitin in lead complexation was linked to the lead atomic radius, which, of the crab shell components, we determined was very prone to interacting with chitin. [ABSTRACT FROM AUTHOR]

Background: The pulp and paper industry (P&PI) is undergoing significant disruption driven by global megatrends that necessitate advanced tools for predicting future behavior and adapting strategies accordingly. Methods: This work utilizes a multi-criteria framework to quantify the effects of digitalization, changes in social behavior, and sustainability as three major megatrends transforming the P&PI industry, with a specific focus on hygiene tissue products. Thus, the research combines a comprehensive literature review, insights from a Delphi study, and topic modeling to qualitatively and quantitatively assess the present and future impacts of these global megatrends. Results: The findings suggest an urgent need to identify alternative raw materials to prevent potential supply chain disruptions. Moreover, due to shifts in social behavior, it becomes critical for businesses to substantiate their sustainability claims with hard data to avoid the risk of a "greenwashing" perception among consumers. Conclusions: This study provides decision support for strategic planning by highlighting actionable insights, quantitative predictions, and trend analysis, alongside the examination of consumer and market trends. It aims to incorporate diverse stakeholder perspectives and criteria into decision-making processes, thereby enriching the strategic planning and sustainability efforts within the P&PI industry. [ABSTRACT FROM AUTHOR]

Under the controversial concern of using virgin fibers in hygiene tissue products, mostly Bleached Eucalyptus Kraft (BEK) and Northern Bleached Softwood Kraft (NBSK), consumers are responding by purchasing selflabeled sustainable products. As of today, there are no established sustainability reported results to inform consumers about the carbon footprint of hygiene tissue. To fill this gap, this study used Life Cycle Assessment to evaluate the environmental impacts across the supply chain (cradle to gate) to produce Premium and Ultra grades of bath tissue, including the production of feedstock, pulp production, and tissue production stages, with focus on Global Warming Potential (GWP). The results showed that one air-dried metric ton (ADmt) of BEK pulp had an associated GWP of 388 kgCO2eq, whereas one ADmt of NBSK pulp presented values ranging between 448 and 596 kgCO2eq, depending on the emissions allocation methodology used. It was estimated that the GWP of one finished metric ton of tissue weighted average could range from 1,392 to 3,075 kgCO2eq depending on mill location, electricity source, and machine technology. These results provide an understanding of the factors affecting the environmental impact of hygiene tissue products, which could guide manufacturers and consumers on decisions that impact their carbon footprint. [ABSTRACT FROM AUTHOR]

Until recently, food packaging has been used as a barrier to unfavorable environmental and microbial conditions, but new technologies are arising aimed at upgrading the protective nature of these materials. Cases of bacterial and viral transmission through food and surfaces have shown the vulnerabilities of the food packaging distribution systems over the years, creating awareness about new methods to prevent the proliferation of pathogens. This has been highlighted by safety concerns due to the COVID‐19 pandemic. This work reviews the state‐of‐the‐art biobased technologies tailored for antiviral applications on surfaces, focusing on packaging materials. A survey and selection tool of essential oils (EOs) and nanoparticles that have been proven effective in reducing the proliferation or transmission of viruses through surfaces is presented. Additionally, the use of essential oil formulations or nanoparticle‐functionalized biobased materials that can be deployed to prevent virus transmission through food produce and surfaces is reviewed, including environmental and safety concerns around the use of metal nanoparticles and EOs in packaging materials. Finally, an assessment of the available technologies, challenges, opportunities and the potential role of biobased antiviral surfaces in future viral outbreaks is presented. [ABSTRACT FROM AUTHOR]

Every year, over 8 million tons of crustacean shells are discarded. However, there exists an opportunity for valorizing the chitin and calcium carbonate part of the composition of the shells. Our study revealed crustacean chitin reduces self-aggregation effects. It was shown that crustacean-based nanofibers alone or added to cellulose offer unprecedented reductions in viscosity even after drying to produce foams impossible for cellulose. Polysaccharide nanofibers suffer from increased viscosity from strong hydrogen bonding addressed by the incorporation of crustacean-based nanofibers. The ability of the nanocomposite to overcome self-aggregation and collapse was attributed to organized chitin nanofiber morphology in the crustacean matrix. As a result of enhanced surface area from reduced fiber aggregation, the chitin/crustacean-cellulose blend was tested for a biomedical application requiring a high surface area: coagulation. Preliminary experiments showed the crustacean matrices, especially those containing calcium carbonate, induced blood clotting when 35 s. A materials platform is proposed for bio-based nanofiber production overcoming intractable and difficult-to-address self-aggregation effects associated with polysaccharides. [ABSTRACT FROM AUTHOR]

The hygiene tissue industry has an extensive global market that is quickly growing. Market research has indicated that softness is one of consumers' most highly desired properties. For certain hygiene tissue products (specifically bath tissue), this property can influence prices. A better understanding of the science of softness would allow companies to engineer soft tissue more economically and efficiently. Softness is a subjective perception related to physical aspects that make it challenging to express and measure. Human handfeel panel testing, which ranks the specimens through physical tests, has been recognized as the most reliable method to measure tissue softness. Much effort has been expanded in correlating the panel test results with some measurable properties. In this regard, equipment has been recently developed by combining several different mechanical, surface, and acoustic properties to characterize softness. In comparison with panel tests, these instruments (e.g., tissue softness analyzer) have been found to give equivalent softness metrics. A combination of materials selection and manufacturing operations are used to create softer tissue sheets. This paper reviews the sensation of softness as perceived by the human touch, techniques for measuring softness, the influence of fiber on softness, manufacturing techniques, and additives used for softness enhancement. [ABSTRACT FROM AUTHOR]

In recent years, there have been many advances toward developing sustainable, micro- and nanoscale materials from biobased resources such as lignin aimed at strengthening the bioeconomy. It is critical to study the factors affecting nucleation and growth mechanisms, as well as the stability of lignin micro-and nanoparticles (LPs), to further enhance the development of such materials. However, there remains a gap in the literature examining the many interactions present during and after LP formation. These interactions vary with the chemical composition and molecular weight distribution of different kraft lignin (KL) fractions. To examine the composition of different lignin fractions, KL can be fractionated using water-miscible organic solvents of different polarities such as tetrahydrofuran (THF), acetone, and ethanol. Herein, we show that the micro- and nanoparticles formed from each lignin fraction exhibit significant differences in their size (50–300 nm), particle aggregation and fusion propensity, and spherical morphology in aqueous suspensions. These differences are proposed to be a result of the solvent–lignin–water interactions related to molecular weight and functional groups of the lignin fractions and solvent/water polarity. Another factor affecting the nucleation and growth of LPs is the lignin concentration. The LPs formed at low lignin concentrations exhibit a larger average particle size compared to the LPs formed at higher lignin concentrations due to the aggregation and fusion of the small particles. These results will allow for a stronger foundation in understanding the nucleation and growth of LPs when attempting to develop value-added applications for kraft lignin. [ABSTRACT FROM AUTHOR]

This study aims to examine how organizations in the bio-based industry perceive risks and perform risk analysis within the capital investment decision-making process. More specifically, this study aims to assess sources of uncertainty commonly considered, identify tools and methods used for risk assessment, and understand how risk analysis is considered in capital budgeting. Eighty-six respondents were electronically surveyed on practices for capital investment risk analysis, including C-suite and upper management from different organization sizes and segments in the bio-based industry. It was found that some forms of risk analysis are utilized either in project assessment and/or for decision making by most respondents; however, qualitative and deterministic assessment practices dominate over probabilistic methods. In addition, risk assessment is most commonly performed in the later stages of a project, with less than 50% of adoption at the earlier stages. Overall, the main sources of uncertainties considered when performing risk assessment are financial, market and sales, and technology, with competition being considered mostly by upper management levels. Additionally, consistent with previous studies in other industry sectors, Internal Rate of Return, Return on Investment, and Net Present Value are the preferred financial indicators used to evaluate capital investments. [ABSTRACT FROM AUTHOR]

Fractionation represents a promising methodology to refine technical lignin and facilitate lignin valorization. Many lignin fractionation processes have been developed on a laboratory scale, but none have been implemented on a commercial scale. The current publicly available technical and financial performance analyses regarding industrial-scale lignin fractionation are insufficient to justify its feasibility. Herein, we report our detailed techno-economic analysis to provide knowledge and insights into industrial-scale lignin fractionation. Laboratory-scale experiments were performed to collect inputs for process simulation. The solvents were selected based on lignin solubility, potential for commercialization and environmental impacts. Fractionated lignins were thoroughly characterized and their properties exhibited good correlation with molecular weight. The economic analysis revealed that the capital expenditures for a co-located lignin fractionation facility ranged from 20 to 32 million USD, with an operational expenditure between 390 and 460 USD per t. The major operational cost drivers were determined to be raw lignin, solvent make-up, and depreciation. The minimum product selling prices for the low molecular weight fraction were estimated to be between 700 and 1000 USD per t, assuming the high molecular weight fraction has the same value as raw lignin. Sensitivity analysis indicated that the facility scale, the solvent losses, and the raw lignin cost have major impacts on capital expenditures and operational expenditures. [ABSTRACT FROM AUTHOR]

Hemicellulose is a polymer found abundantly in lignocellulosic feedstocks, with many potential market applications. However, there has yet to be a large‐scale commercial process to isolate hemicellulose from lignocellulosic biomass. A techno‐economic assessment for hemicellulose extraction from sugarcane bagasse, switchgrass, and poplar was made. Two isolation processes after alkaline extraction were considered: (1) producing total hemicellulose and (2) producing hemicellulose A (water‐insoluble fraction) only. In a greenfield scenario, a byproduct of the process is sugar, whereas in a co‐location scenario the biomass after hemicellulose extraction is returned to the pulp mill for its fiber value. Operating costs, capital investment, minimum hemicellulose selling price (MHSP), the effect of input material and product prices along with several other process parameters on the MHSP were determined for each scenario. Co‐location scenarios had a dramatically lower capital cost and MHSP relative to greenfield scenarios. This was due to co‐location scenarios utilizing existing biomass processing and utilities equipment and not requiring a sugar‐production process. Among the three biomasses, hemicellulose extraction from sugarcane bagasse had the lowest MHSP for all scenarios, mainly due to a higher hemicellulose extraction yield. Extraction of hemicellulose A from sugarcane bagasse in a co‐location scenario had a low capital cost of 56 million USD and had a reasonable MHSP of 274 USD/t (metric ton). This research indicates that there is reasonable economic potential for hemicellulose extraction from lignocellulosic biomass for applications to replace starch or as a starting material for the production of xylo‐oligomeric prebiotics. © 2019 Society of Chemical Industry and John Wiley & Sons, Ltd [ABSTRACT FROM AUTHOR]

The relationship between the types of pulp, the tissue making technologies, and shelf price of bath tissue was evaluated for the North American market. Twenty-four market tissue samples (representing approximately 80% of the current market offering) were sourced and analyzed along with their nationwide price information. Pulp composition, drying technologies, market share, sustainability advertising, and tissue properties were evaluated. Tissue properties, including softness, ball burst strength, water absorbency, density, tensile strength, and tensile modulus were measured. Among all the drying technologies, creped through-air dry (CTAD) and creped through-air dry belt (CTADB) seemed to improve tissue softness most. The UCTAD maximized tissue bulk by drying the tissue web solely using a through-air (TAD) cylinder. Tissue samples with freeness between 575 to 650 mL seemed to have their properties improved more significantly through advanced drying technologies. It was found that the retail prices of these bath tissues were directly related to softness, bulkiness, water absorbency, and basis weight. A mathematical model was conducted to predict the retail price of bath tissue (based on product performance and attributes). This paper also identified the effect of “sustainability” on the retail price. [ABSTRACT FROM AUTHOR]

A comparison among ten market pulps at a laboratory scale using uncreped tissue handsheets was performed to study the performance of wood and non-wood pulps for tissue manufacturing, evaluate what fiber features are desired for a specific tissue property, and determine how non-wood pulps can be used to replace or complement wood pulps in tissue products. A characterization of the fiber morphology and handsheet properties (softness, water absorbency, and strength) was performed at different mechanical refining levels. The results showed that the fiber morphology had a major impact on tissue properties. Market pulps with a combination of long fibers, high coarseness, and low fines content can provide superior bulk and water absorbency. Short fibers with thin cell walls and low fines content can impart superior softness. Bleached bamboo soda pulp can replace hardwood and softwood pulps to provide an excellent combination of water absorbency and strength. Bleached bamboo soda pulp can also replace Northern bleached softwood kraft (NBSK) pulp to impart strength without sacrificing softness. Bleached and semi-bleached wheat straw soda pulps presented a similar combination of softness and strength as Southern bleached hardwood kraft (SBHK) pulp. The wheat straw pulps can be used to replace deinked pulp (DIP) pulp to impart intermediate levels of water absorbency and strength. [ABSTRACT FROM AUTHOR]

Softness, as a subjective perception, is difficult to define and quantify. For decades, panel tests have been used to judge differences in the softness of hygiene tissue samples. Panel tests can be a time-consuming and expensive process. A number of protocols have been developed to quantify the physical properties of tissues associated with softness. The Tissue Softness Analyzer (TSA) by Emtec has gained popularity in characterizing the physical properties of tissues associated with softness. The instrument was designed with softness in mind and attempts to simulate the touch of the human hand. There is currently no comprehensive study that compares the results from a TSA and human panel. In this work, panel tests were used to validate the performance of the TSA with bath tissue. It was determined that one component of the TSA measurements (TS7) linearly correlated with the panel results. Among all of the algorithms available for use with the TSA, the TP2 algorithm most accurately predicted the panel scores. The TSA performed better in predicting the softness of the samples that were dried with a conventional wet press or creped-through air-dryer. [ABSTRACT FROM AUTHOR]

This study aimed to identify the performance properties that drive the shelf price of kitchen paper towels and evaluate whether sustainability is an important driver for pricing. Nineteen products were compared according to their performance (softness, absorbency, and strength), technology, and fiber morphology. Metrics to rank the products in different grades (economy, premium, and ultra) according to their performance were provided. A multiple linear regression showed that absorbency and softness are the most significant properties used to predict the price. Market data indicates that there is a segment of consumers willing to pay a premium price for products marketed as "sustainable", even though their performance is comparatively inferior to the majority of the samples. Sustainable products are up to 85% more expensive than regular products. The metrics obtained in this work can contribute to improvement in market transparency, and aid companies in deciding strategies for product development and new investments. [ABSTRACT FROM AUTHOR]