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Aiming at the problems of inherent chattering of traditional sliding mode control system of permanent magnet synchronous motor and further improving the control precision, a new fuzzy exponential reaching law sliding mode control method optimized by improved differential evolution (DE) algorithm (DEFSMC) is proposed in this article. A new hyperbolic tangent function with fuzzy boundary layer is proposed to instead of the traditional switching function, and the improved DE algorithm is used to optimize the fuzzy rules of parameters in sliding mode controller. Simulation and experimental results prove that the proposed strategy can effectively reduce the chattering and overshoot, and improve the response speed and robustness of the system. © 2022 Institute of Electrical Engineers of Japan. Published by Wiley Periodicals LLC. [ABSTRACT FROM AUTHOR]