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Background: High Density Polyethylene (HDPE) is one of the most often used polymers in biomedical applications. The limitations of HDPE are its visco-elastic behavior, low modulus and poor bioactivity. To improve HDPE properties, HA nanoparticles can be added to form polymer composite that can be used as alternatives to metals for bone substitutes and orthopaedic implant applications., Method: In our previous work (BioMedical Engineering OnLine 2013), different ratios of HDPE/HA nanocomposites were prepared using melt blending in a co-rotating intermeshing twin screw extruder. The accelerated aging effects on the tensile properties and torsional viscoelastic behavior (storage modulus (G') and Loss modulus (G")) at 80°C of irradiated and non-irradiated HDPE/HA was investigated. Also the thermal behavior of HDPE/HA were studied. In this study, the effects of gamma irradiation on the tensile viscoelastic behavior (storage modulus (E') and Loss modulus (E")) at 25°C examined for HDPE/HA nanocomposites at different frequencies using Dynamic Mechanical Analysis (DMA). The DMA was also used to analyze creep-recovery and relaxation properties of the nanocomposites. To analyze the thermal behavior of the HDPE/HA nanocomposite, Differential Scanning Calorimetry (DSC) was used., Results: The microscopic examination of the cryogenically fractured surface revealed a reasonable distribution of HA nanoparticles in the HDPE matrix. The DMA showed that the tensile storage and loss modulus increases with increasing the HA nanoparticles ratio and the test frequency. The creep-recovery behavior improves with increasing the HA nanoparticle content. Finally, the results indicated that the crystallinity, viscoelastic, creep recovery and relaxation behavior of HDPE nanocomposite improved due to gamma irradiation., Conclusion: Based on the experimental results, it is found that prepared HDPE nanocomposite properties improved due to the addition of HA nanoparticles and irradiation. So, the prepared HDPE/HA nanocomposite appears to have fairly good comprehensive properties that make it a good candidate as bone substitute.

Background: The replacement of hard tissues demands biocompatible and sometimes bioactive materials with properties similar to those of bone. Nano-composites made of biocompatible polymers and bioactive inorganic nano particles such as HDPE/HA have attracted attention as permanent bone substitutes due to their excellent mechanical properties and biocompatibility., Method: The HDPE/HA nano-composite is prepared using melt blending at different HA loading ratios. For evaluation of the degradation by radiation, gamma rays of 35 kGy, and 70 kGy were used to irradiate the samples at room temperature in vacuum. The effects of accelerated ageing after gamma irradiation on morphological, mechanical and thermal properties of HDPE/HA nano-composites were measured., Results: In Vitro test results showed that the HDPE and all HDPE/HA nano-composites do not exhibit any cytotoxicity to WISH cell line. The results also indicated that the tensile properties of HDPE/HA nano-composite increased with increasing the HA content except fracture strain decreased. The dynamic mechanical analysis (DMA) results showed that the storage and loss moduli increased with increasing the HA ratio and the testing frequency. Finally, it is remarked that all properties of HDPE/HA is dependent on the irradiation dose and accelerated aging., Conclusion: Based on the experimental results, it is found that the addition of 10%, 20% and 30% HA increases the HDPE stiffness by 23%, 44 and 59% respectively. At the same time, the G' increased from 2.25E11 MPa for neat HDPE to 4.7E11 MPa when 30% HA was added to the polymer matrix. Also, significant improvements in these properties have been observed due to irradiation. Finally, the overall properties of HDPE and its nano-composite properties significantly decreased due to aging and should be taken into consideration in the design of bone substitutes. It is attributed that the developed HDPE/HA nano-composites could be a good alternative material for bone tissue regeneration due to their acceptable properties.

The main objective of the present study is to investigate how the thermal, rheological, mechanical and cytotoxicity behavior of High Density Polyethylene (HDPE) can be changed by the addition of graphite nano particles (GNPs) at different contents. The HDPE/GNPs composites were prepared using melt blending in a co-rotating intermeshing twin screw extruder. The in vitro tests results showed that the original material (HDPE) and all HDPE/GNPs composites do not exhibit any cytotoxicity to the WISH cell line. The microscopic examination of the nano-composite tensile-fractured surface found a good distribution of GNPs in the HDPE matrix. The Differential Scanning Calorimetry (DSC) results indicated that the crystallization percentage increased by adding GNPs to HDPE up to 4%. The XRD patterns of the HDPE/GNPs composites showed an increase in peak intensity compared to neat HDPE. This increase echoed the crystallinity results obtained from DSC. The rheological tests showed that the complex viscosity of the HDPE increased as the percentage of GNPs increased due to the restriction of the molecular mobility. The tensile test results showed that with increasing the GNPs content, Young's modulus and the yield strength of the HDPE/GNPs composite increased while the strain at fracture decreased. Finally, the preliminary results of the abrasion test indicated that the abrasion rate decreased by increasing the GNPs ratio up to 4% content. The prepared HDPE/GNPs composites appear to have fairly good comprehensive properties that make them a good candidate as a bearing material for the total joint replacement., (Copyright © 2011 Elsevier Ltd. All rights reserved.)

Abstract: In the present study, different series of High Density Polyethylene (HDPE)/carbon nano-composites were prepared using melt blending in a co-rotating intermeshing twin screw extruder. The morphological, thermal, rheological, viscoelastic, mechanical, and fracture toughness properties of the nano-composites were analyzed. The microscopic examination of the cryogenically fractured surface found a good distribution of carbon nano-particles in the HDPE matrix. The melting temperature was not significantly affected by the addition of nano-carbon. Whereas, the crystallization percentage was slightly affected by adding carbon nano-particles into the matrix. The complex viscosity increased as the percentage of carbon increased. The Dynamic Mechanical Analysis (DMA) showed that the storage modulus increased with increasing the carbon nano-particles ratio and with increasing the testing frequency. The tensile test results showed that with increasing the carbon nano-particles contents, the Young’s modulus, yield strength of HDPE nano-composite increased while the strain at fracture decreased. Similarly, the fracture toughness and the strain energy release rate decreased proportional to the carbon content. [Copyright &y& Elsevier]

Abstract: In the present work, both experimental work and Finite Element Modeling (FEM) have been used to study the effects of notch geometry on the stress/strain behaviour and fracture of the ultra-high molecular weight polyethylene (UHMWPE) at quasi static conditions. The effects of notch profile radii on UHMWPE fracture behaviour, predicted stress/strain distribution, triaxial state of stress and hydrostatic pressure across the neck have been studied. Different techniques have been used to study the effects of notch geometry on the UHMWPE properties. Differential Scanning Calorimetry (DSC) has been used to study the changes in the tested material crystallinity. The universal testing machine has been used to measure the changes in the tested material mechanical properties. The SEM has been used to examine the change in the tested material fracture surface. Finally, the Finite Element Code (ANSYS10) has been used to investigate the effects of notch geometry on the predicted stress/strain distribution across the neck. The results show a notch strengthening behaviour for the tested material, where the axial yield properties increased significantly with the reduction of notch radii, while the axial ultimate properties decreased significantly for the notched specimens compared with plain ones. Also the predicted stress/strain distribution and stress triaxiality show a strong dependence on the notch geometry. The remarkable effects of notch geometry on the predicted stress/strains distributions across the neck show the importance of careful design of UHMWPE artificial joint components with the aim to eliminate the presence of stress risers such as undercuts and fillets. [Copyright &y& Elsevier]

Abstract: The present work was undertaken to examine the effect of some environmental media (sodium hydroxide NaOH solution, water, ice, UV irradiation dose and pre-heat treatment) on the mechanical (quasi-static tensile creep-recovery and relaxation) and physical/thermal (melting and crystallinity) behaviour of the ultra high molecular weight polyethylene (UHMWPE-GUR 410-medical grade), that has several biomedical and engineering applications. The results show changes in the mechanical properties due to these environmental effects. The pre-heat treatment has significantly enhanced the tensile properties compared to virgin specimens’ properties. Improvement due to pre-heat treatment at 100°C is more than that at 50°C. Specimens’ storing in ice, NaOH and water has not affected significantly the tensile properties. All properties except fracture strain have enhanced due to specimens exposure to UV irradiation. The differential scanning calorimetry results indicate that environmental media have not any noticeable effects on the melting temperature. However, a significant increase in the degree of crystallinity was observed for all specimens versus that for virgin specimens. The creep and permanent strains of the tested virgin material increase with temperature and lineally increase with applied load. The specimens’ exposure to environmental media has improved the creep resistance and the permanent creep strain when compared with that for virgin ones. Remarkable increase was observed in the initial relaxation and residual stress of the exposed specimens against that for virgin specimens. [Copyright &y& Elsevier]

As a result of its relatively high strength, high chemical resistance, low creep and low wear rate, ultra high molecular weight polyethylene (UHMWPE) has been widely used as the 'soft' articulating surface for total hip and knee arthroplasty. However, for long term artificial joint replacements, accelerated wear as a result of aging of UHMWPE is one of the most important problems that can lead to joint failure. Therefore, the present work is focused on investigating the effects of thermal and serum aging and UV irradiation dose on the nanomechanical properties (elastic modulus, hardness and visco-elasticity) of UHMWPE (type GUR410) specimens under different deformation rates. The continuous stiffness measurement (CSM) nanoindentation technique is used in the present work to measure the nanomechanical properties. The results show a considerable increase in the nanomechanical properties with increasing deformation rate. It is also demonstrated that the nanomechanical properties of the thermally and serum aged UHMWPE specimens decrease compared to the virgin specimens, while their visco-elastic behaviour increases. For the UV irradiated specimens, the nanohardness and nano-elastic modulus show an increase with irradiation dose especially for small penetration depths. Moreover, a considerable decrease in visco-elastic behaviour was observed for the UV irradiated specimens as a result of the crosslinking effect of the radiation. [ABSTRACT FROM AUTHOR]

Abstract: In the present work, a dynamic thermo-mechanical analysis technique has been used to investigate the effect of pre-heat treatments on the visco-elastic properties of Ultra-High Molecular Weight Polyethylene (UHMWPE) as a function of frequency and temperature. These properties include storage modulus (E′) and loss modulus (E″). The UHMWPE specimens were pre-heated at 50, 80 and 100°C for periods of 2 and 4h, respectively. The effect of these pre-heat treatments on the quasi-static mechanical properties (Young''s modulus, yield strength, fracture strength, ductility and micro-hardness) has also been investigated. Finally, the degree of crystallinity of the UHMWPE has been measured as a function of pre-heat treatment time and temperature. The results show a strong dependence of most of these properties on the degree of crystallinity which is a function of pre-heat treatment temperature and duration. [Copyright &y& Elsevier]

In this study, porous polyethylene scaffolds were examined as bone substitutes in vitro and in vivo in critical-sized calvarial bone defects in transgenic Sprague-Dawley rats. A microscopic examination revealed that the pores appeared to be interconnected across the material, making them suitable for cell growth. The creep recovery behavior of porous polyethylene at different loads indicated that the creep strain had two main portions. In both portions, strain increased with increased applied load and temperature. In terms of the thermographic behavior of the material, remarkable changes in melting temperature and heat fusion were revealed with increased the heating rates. The tensile strength results showed that the material was sensitive to the strain rate and that there was adequate mechanical strength to support cell growth. The in vitro cell culture results showed that human bone marrow mesenchymal stem cells attached to the porous polyethylene scaffold. Calcium sulfate–hydroxyapatite (CS–HA) coating of the scaffold not only improved attachment but also increased the proliferation of human bone marrow mesenchymal stem cells. In vivo, histological analysis showed that the study groups had active bone remodeling at the border of the defect. Bone regeneration at the border was also evident, which confirmed that the polyethylene acted as an osteoconductive bone graft. Furthermore, bone formation inside the pores of the coated polyethylene was also noted, which would enhance the process of osteointegration. [ABSTRACT FROM AUTHOR]