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This review focuses on the definitions, modalities, applications, and performance of various aspects of digital twins (DTs) in the context of transmission and industrial machinery. In this regard, the context around Industry 4.0 and even aspirations for Industry 5.0 are discussed. The many definitions and interpretations of DTs in this domain are first summarized. Subsequently, their adoption and performance levels for rotating and industrial machineries for manufacturing and lifetime performance are observed, along with the type of validations that are available. A significant focus on integrating fundamental operations of the system and scenarios over the lifetime, with sensors and advanced machine or deep learning, along with other statistical or data-driven methods are highlighted. This review summarizes how individual aspects around DTs are extremely helpful for lifetime design, manufacturing, or decision making even when a DT can remain incomplete or limited. [ABSTRACT FROM AUTHOR]

In recent years, the detection performance of SAR-GMTI (synthetic aperture radar-ground moving target indication) algorithm based on deep learning has always been limited by insufficient measured data due to the heavy operation complexity and high cost of real SAR systems. To solve this problem, this paper proposes an overall DT-based implementation framework for SAR ground moving target intelligent detection tasks. In particular, by virtue of a SAR imaging algorithm, a high-fidelity twin replica of SAR moving targets is established in digital space through parameter traversal based on the prior target characteristics of the obtained measured datasets. Then, the constructed SAR twin datasets is fed into the neural network model to train an intelligent detector by fully learning features of the moving targets and preset the SAR scene in the twin space, which can realize the robust detection of ground moving targets in related practical scenarios with no need for multiple and complex field experiments. Moreover, the effectiveness of the proposed framework is verified on the MiniSAR measured system, and a comparison with traditional CFAR detection method is given simultaneously. [ABSTRACT FROM AUTHOR]

Gear fault detection and remaining useful life estimation are important tasks for monitoring the health of rotating machinery. In this study, a new benchmark for endurance gear vibration signals is presented and made publicly available. The new dataset was used in the HUMS 2023 conference data challenge to test anomaly detection algorithms. A survey of the suggested techniques is provided, demonstrating that traditional signal processing techniques interestingly outperform deep learning algorithms in this case. Of the 11 participating groups, only those that used traditional approaches achieved good results on most of the channels. Additionally, we introduce a signal processing anomaly detection algorithm and meticulously compare it to a standard deep learning anomaly detection algorithm using data from the HUMS 2023 challenge and simulated signals. The signal processing algorithm surpasses the deep learning algorithm on all tested channels and also on simulated data where there is an abundance of training data. Finally, we present a new digital twin that enables the estimation of the remaining useful life of the tested gear from the HUMS 2023 challenge. [ABSTRACT FROM AUTHOR]

For a lithium-ion (Li-ion) battery to operate safely and reliably, an accurate state of health (SOH) estimation is crucial. Data-driven models with manual feature extraction are commonly used for battery SOH estimation, requiring extensive expert knowledge to extract features. In this regard, a novel data pre-processing model is proposed in this paper to extract health-related features automatically from battery-discharging data for SOH estimation. In the proposed method, one-dimensional (1D) voltage data are converted to two-dimensional (2D) data, and a new data set is created using a 2D sliding window. Then, features are automatically extracted in the machine learning (ML) training process. Finally, the estimation of the SOH is achieved by forecasting the battery voltage in the subsequent cycle. The performance of the proposed technique is evaluated on the NASA public data set for a Li-ion battery degradation analysis in four different scenarios. The simulation results show a considerable reduction in the RMSE of battery SOH estimation. The proposed method eliminates the need for the manual extraction and evaluation of features, which is an important step toward automating the SOH estimation process and developing battery digital twins. [ABSTRACT FROM AUTHOR]

Digital twins (DTs) are becoming increasingly popular in various industries, and their potential for healthcare in the metaverse continues to attract attention. The metaverse is a virtual world where individuals interact with digital replicas of themselves and the environment. This paper focuses on personalized and precise medicine and examines the current application of DTs in healthcare within the metaverse. Healthcare practitioners may use immersive virtual worlds to replicate medical scenarios, improve teaching experiences, and provide personalized care to patients. However, the integration of DTs in the metaverse poses technical, regulatory, and ethical challenges that need to be addressed, including data privacy, standards, and accessibility. Through this examination, we aim to provide insights into the transformative potential of DTs in healthcare within the metaverse and encourage further research and development in this exciting domain. [ABSTRACT FROM AUTHOR]

Digital twin is the digital representation of an entity, and it drives Industry 4.0. This paper presents a bibliometric analysis of digital twin in the supply chain to help researchers, industry practitioners, and academics to understand the trend, development, and focus of the areas of digital twin in the supply chain. This paper found several key clusters of research, including the designing of a digital twin model, integration of a digital twin model, application of digital twin in quality control, and digital twin in digitalization. In the embryonic stage of research, digital twin was tested in the production line with limited optimization. In the development stage, the importance of digital twin in Industry 4.0 was observed, as big data, machine learning, Industrial Internet of Things, blockchain, edge computing, and cloud-based systems complemented digital twin models. Digital twin was applied to improve sustainability in manufacturing and production logistics. In the current prosperity stage with high annual publications, the recent trends of this topic focus on the integration of deep learning, data models, and artificial intelligence for digitalization. This bibliometric analysis also found that the COVID-19 pandemic drove the start of the prosperity stage of digital twin research in the supply chain. Researchers in this field are slowly moving towards applying digital twin for human-centric systems and mass personalization to prepare to transit to Industry 5.0. [ABSTRACT FROM AUTHOR]

Diamond cutting-tool wear has a direct impact on the processing accuracy of the machined surface in ultra-precision diamond cutting. It is difficult to monitor the tool's condition because of the slight wear amount. This paper proposed a hybrid deep learning model for tool wear state prediction in ultra-precision diamond cutting. The cutting force was accurately estimated and the wear state of the diamond tool was predicted by using the hybrid deep learning model with the motion displacement, velocity, and other signals in the machining process. By carrying out machining experiments, this method can classify diamond-tool wear condition with an accuracy of more than 85%. Meanwhile, the effectiveness of the proposed method was verified by comparing it with a variety of machine learning models. [ABSTRACT FROM AUTHOR]

• Integrated digital twins Framework for revolutionizes defect diagnosis for pumps. • Domain adaptation boosts diagnostic model accuracy. • Promising potential for scalable industrial applications. Bearing defects in centrifugal pumps represent a prevalent source of equipment failure, often resulting in significant downtime and maintenance expenses. Deep learning algorithms can be used to detect defects. However, in the real world, there is always a scarcity of labeled data. To address this challenge, we propose a framework integrating digital twin technology with domain adaptation for accurate diagnosis of bearing defects. The proposed framework leverages the concept of digital twins to create a virtual representation of the pump bearing, enabling real-time monitoring and simulation of operating conditions. Domain adaptation techniques are then applied to transfer knowledge from synthetic data generated by the digital twin to the actual operating environment, overcoming the domain gap between synthetic and real-world data. The results highlight the potential of digital twin-assisted combined with domain adaptation techniques for enhancing predictive maintenance strategies in industrial applications. [ABSTRACT FROM AUTHOR]

Health monitoring of structures using ultrasonic guided waves is an evolving technology with potential applications in monitoring pipelines, civil bridges, and aircraft components. However, the sensitivity of guided waves to external parameters affects the reliability of monitoring systems based on them. These influencing factors and experimental related factors cannot be perfectly modeled, which give rise to the discrepancy between numerical simulations and experimental measurements. Therefore, it is important to address this inevitable discrepancy and generate close-to-experiment simulations. In this work, we present a deep learning-based Digital Twin framework containing multi-fidelity modeling to reduce the discrepancy between measurements and simulations and a deep generative model to generate close-to-experiment guided wave responses by harnessing the vital characteristics of the two sources. These realistic simulations (close to experiment) can then be used in assessing the reliability of health monitoring system by generating probability of detection curves. Furthermore, they can also be used for augmenting the training data for a machine learning algorithm. We use a measurement dataset corresponding to crack propagation and simulations to validate the proposed framework. The results show that the discrepancy is indeed reduced to a great extent, furthermore, we also show that this framework enables the computation of probability of detection from close-to-experiment data as a direct consequence of rapid generation of realistic simulations. • Structural health monitoring based on ultrasonic guided waves. • Discrepancy reduction between simulations and experiments. • A novel unifed deep neural network model blending simulations and experiments. • Enhanced ultrasonic guided waves signals generation. • Discrepancy quantification through phase and amplitude based misfit metrics. • Metamodel based computation of probability of detection. [ABSTRACT FROM AUTHOR]

• Numerical simulation modeling is complex and computationally intensive. • Digital twin deployment requires lightweight and responsive systems. • Process sensor data drives deep learning algorithms to implement digital twins. • Generative adversarial networks enable monitoring of heat distribution changes. • Results contribute to weld quality assurance and blade structure optimization. In this paper, a novel method of using deep learning to construct a digital twin of the thermos-compression bonding blade's temperature field is presented. Usually, a heat transfer model based on numerical analysis can calculate the heat distribution in the welding process, but its complex modeling process and heavy computational effort are not appropriate for the deployment of the digital twin concept. The approach proposed in this paper is distinctive because it directly converts the collected process sensor data into the bonding blade's temperature field images and the bonding surface's temperature distribution curves for monitoring the welding process. This is achieved by training the generator and discriminator of the conditional depth convolutional generative adversarial network separately. The network is then capable of predicting the bonding blade's heat distribution within a certain range of welding parameters. Compared to methods based on numerical simulation, this approach is far more effective. Training and testing datasets were created to assess the suggested method's efficacy. Multi-scale structural similarity index, structural similarity index, peak signal-to-noise ratio, difference hash and mean absolute error were used to evaluate the simulations' quality. The results show that the simulation's results and the actual data agree quite well. The temperature changes that occur during the welding process may be quickly and accurately simulated using the proposed technology. [ABSTRACT FROM AUTHOR]

Engineering has many necessary fields, and Structural Health Monitoring (SHM) is one of the most important of them. Sometimes in industrial environments, it is difficult and even impossible to collect data containing different real damages. Therefore, the problem of data acquisition represents a primary challenge in designing damage detection systems. The application of digital twin methods based on simulated models and/or Machine Learning (ML) models is a practical way to solve this problem. In this approach, a digital twin is generated for a compromised structure, utilizing a physics-based model to analyze diverse damage scenarios. Subsequently, an ML model is trained using data extracted from the physics-based model, functioning as the digital twin. This research proposes a method based on a digital twin for detecting damages in structures. The data produced from a Floating Wind Turbine (FWT) model was used to evaluate the performance of the proposed digital twin-based method. For this purpose, the FWT structure was simulated using a numerical model to address the data collection problem in the face of various uncertainties, such as changing loading conditions. In line with the concept of digital twin and to reduce the computational time, a Deep Convolution Long Short-Term Memory Neural Network (DCLSTMNN) model was designed and trained only with the frequency data of various scenarios of the simulated FWT model under constant loads (deterministic loads, including constant wind speed and airy wave model) to learn the damage-sensitive features. Then, to demonstrate the robustness of the proposed model under different uncertainties, the DCLSTMNN model was evaluated using the frequency data of the simulated FWT model under variable loading conditions (including Kaimal wind model and JONSWAP wave theory). Some vibration response components unrelated to the nature of the FWT model were removed using the Complete Ensemble Empirical Mode Decomposition (CEEMD) method. Then, the reconstructed vibration responses were used to create the frequency data using the Frequency Domain Decomposition (FDD) technique. The study results show that the proposed digital twin-based method can detect the location and severity of damage more accurately than other comparable methods despite various uncertainties. • A novel digital twin-based method is proposed for learning damage-sensitive features from data of various scenarios of the simulated simple FWT model to detect damage in the complex FWT model. • A Deep Convolution Long Short-Term Memory Neural Network (DCLSTMNN) model is designed to learn features and damage detection of the complex FWT model. • The proposed DCLSTMNN is trained with extracted data from the simulated simple FWT model and then tested with extracted data from the complex FWT model. [ABSTRACT FROM AUTHOR]

This work proposes a new method for the detection, localization, and classification of grid-connected photovoltaic (PV) array faults. Line-to-line, open-module, shorted-module, open-string, and shorted-string faults as well as partial shading conditions are studied. The proposed method has two stages, which are (1) detection and localization of faults and (2) classification of faults. In the first stage, detection and localization are performed using a digital twin (DT) by analyzing the current ratio of each PV array. The measured DC (direct current) power after the operation of the DC/DC boost converter in the physical object is firstly converted into a 2-dimensional image using a recurrence plot (RP) and is then inputted to the second stage. A deep learning-based shifted windows (swin) transformer optimized by particle swarm optimization (PSO) is used in the classification stage, eliminating the need for model tuning by trial-and-error. A PV system of ten arrays with 49 kW is studied. The coefficients of determination (R2) between the results of the digital object (digital twin) and the physical object for different scenarios demonstrate the accuracy and success of the digital twin. R2 values of 0.99988 for varying irradiation with constant temperature and 0.97923 for constant irradiation with varying temperature indicate strong correlations between the digital and physical objects, further confirming the applicability of the digital twin in PV fault detection. The comparative evaluation of the PSO-optimized swin transformer against classical machine learning algorithms and state-of-the-art convolutional neural networks reveals the superior performance of the proposed method. It achieves an outstanding classification accuracy of 98.55%, demonstrating its ability to effectively classify various types of PV faults. The results of the area under the curve (AUC) of the receiver operating characteristic (ROC) curve, which measures the trade-off between true positive rate (TPR) and false positive rate (FPR), further illustrate the effectiveness of the proposed method for PV fault classification. • A model-based digital twin is used to detect and locate faults in a PV system. • Shifted Window Transformer with few trained variables is used to classify PV faults. • Topology of deep learning model is optimized by particle swarm optimization. [ABSTRACT FROM AUTHOR]

Digital twins (DTs) have attracted widespread attention in academia and industry in recent years. It can accurately reflect the physical world in real-time, enabling online monitoring, control, and prediction operations. Their foundation is super-real-time computing and high data representation capabilities. However, current DTs do not achieve 3D super-real-time computing. This study proposes a novel 3D computational method for solving fluid–solid coupling problems in a super-real-time. The method is based on a mixed solution framework that combines traditional numerical methods with deep learning operators. Specifically, the method employs multi-core CPU parallel acceleration to solve the solid equations while leveraging the computing power of GPU to solve the fluid equations. The fluid–solid coupling is achieved through information exchange between the GPU and the multi-core CPU. In addition, the proposed method introduces a new deep learning operator framework based on the DeepONET. The framework is accompanied by a database structure that facilitates model training and validation and a loss function that guides the training. The space nuclear reactor, an improved TOPAZ-II system, was selected to demonstrate its feasibility. Four non-training transient conditions were simulated to test the generalization performance. The results show that the proposed method achieves an average error between the calculated results and reference values below 2.5%, with the average error of thermodynamic parameters below 1.5%. The average deviation between system parameter peak values during the transient process and the reference value was less than 5 s. The result meets the acceptable error level and satisfies the super-real-time requirements with a time acceleration ratio of approximately 1.17, which is 60 times faster than traditional numerical methods. The results demonstrate the accuracy and efficiency of the proposed method for DT. [ABSTRACT FROM AUTHOR]

Preparing the infrastructure for analyzing, recognizing, and characterizing microorganisms in the Metaverse can transform the fields of biology, medicine, and drug discovery. Accordingly, the realization of digital twins of microorganisms, such as viruses, fungi, algae, bacteria, protozoa, archaea, and multicellular animal parasites, can streamline the applicability of the Metaverse and similar emerging technologies like Cyber-Physical Healthcare Systems (CPHS). This is why a new approach to the digital twinning of bacteria has been presented in this research. This method of digital twinning can revolutionize the research and study of bacteria because it allows us to separate useful and harmful bacterial species, increasing the efficiency of treatment noticeably. This innovative method can easily be used by clinics, medical centers, or even by private users physically and virtually and can be adapted to every centralized or decentralized Metaverse Platform. To determine the proper treatment, biologists have always tried to identify the correct bacterial species that prompted a bacterial infection. They use various indicators, such as the bacterial cell's shape and the size of the colony formed by the bacteria, to classify different types of bacteria with different biochemistries and shapes. However, it is challenging because of the extensive similarities between some species. For instance, such similarities exist between Staphylococcus aureus and Staphylococcus saprophyticus, which has caused numerous false diagnostic reports by operators. Wrong species reports bring about treatment failure and increase antibiotic resistance issues. Therefore, the digital twins of bacteria cover all of their identifiable characteristics and overcome many limitations to study them. In this approach, DTL techniques, including MobileNetV2, EfficientNetV2-S, and ResNet-50, have been employed to build digital twins of bacteria species. A hybrid dataset was used for training and evaluation. Among the models, EfficientNetV2-S exhibited the best performance, with a validation accuracy of 99.58% and a test accuracy of 99.33%. The results showed the ability of deep learning models to make bacteria digital twins based on image processing from different labs, thus assisting experts in speeding up the process and reducing diagnostic errors. In addition, in the mispredicted cases, the correct species was among the first three choices of the model. Therefore, not only can experts use DTL approaches to speed up the digital twin realization of microorganisms in the Metaverse, but they can also use these methods to reduce diagnostic errors. • Introducing a technique to streamline digital twinning of microorganisms using CNN. • Describing machine learning digital twins of microorganisms in the Metaverse. • Presenting an exact, economical digital twinning approach via smartphone photography. • Providing a comprehensive bacteria species dataset for future method development. [ABSTRACT FROM AUTHOR]

High dimensional quantum entanglement based on orbital angular momentum (OAM) can provide infinite freedom theoretically, providing a significant improvement on the capacity of the quantum communication. However, the vortex beam that carries OAM signal can be easily distorted by atmospheric turbulence and can degrade the performance of the system. Consequently, for the operation, administration and maintenance of quantum system, an accurate digital twin model of the turbulent channel is necessary. Digital twin model is a mathematical model which can reflect the influence of atmospheric channel on quantum system by theoretical analysis. Nevertheless, it is challenging to achieve for the complex mechanism of atmospheric turbulence. To address this problem, deep learning (DL) techniques have been studied recently. Whereas, for the training of DL, a massive number of labeled samples are needed, i.e., the actual free-space channel, which are hard to be obtained in practical systems. The pool generalization also hinders the use of these DL-based algorithms in practice. To overcome the above challenges, we propose a self-supervised DL algorithm, which does not need any labeled samples in advance, meaning the training of the algorithm can be restarted any time once the environment changes. Compared with previous studies, the proposed algorithm can better suite as the digital twin of the turbulent channel. To verify the performance of the proposed algorithm, we perform extensive verification, whose results demonstrate the superior performance of the proposed method. [ABSTRACT FROM AUTHOR]

Digital twins are undergoing growth that enables highly informative and scaleable interaction between physical objects and virtual twins, which is of great significance to the life cycle analysis of composites. Real-time fine evolution is challenging due to vast combinations of input features and high-resolution calculated variables. Here, we systematically demonstrate an AI-based methodology for digital twinning of complex composite structures. First, three types of deep neural networks are created with optionally used autoencoders as surrogate models, with architectures and data processing inspired by the rule-of-mixture of composites. Second, the prediction accuracy and efficiency are evaluated quantitatively and qualitatively, demonstrating the feasibility of predicting 3D displacement and stress fields directly from sensing data of temperature, pressure and loading displacement, and the optimal architecture is selected to be the evolving digital twin. Finally, the real-time interactive experiments are relayed to the digital twin and demonstrated that it can interact with physical objects and evolve online with high accuracy. These results indicate that the computational time can be reduced by 3∼6 orders of magnitude with high information intensity and scalability compared with conventional numerical and experimental methods, which opens up the avenues for the cost-effective and efficient development of digital twin services for composites. [Display omitted] [ABSTRACT FROM AUTHOR]

• Key application areas of deep learning are identified in urban water and wastewater management. • Popular application areas include anomaly detection, system state forecasting, asset monitoring and assessment. • Industrial application of deep learning is still at an early stage with few implementations reported. • Research challenges include data privacy, algorithm development, explainability, multi-agent system and digital twin. • Deep learning should drive urban water systems towards high intelligence and autonomy. Deep learning techniques and algorithms are emerging as a disruptive technology with the potential to transform global economies, environments and societies. They have been applied to planning and management problems of urban water systems in general, however, there is lack of a systematic review of the current state of deep learning applications and an examination of potential directions where deep learning can contribute to solving urban water challenges. Here we provide such a review, covering water demand forecasting, leakage and contamination detection, sewer defect assessment, wastewater system state prediction, asset monitoring and urban flooding. We find that the application of deep learning techniques is still at an early stage as most studies used benchmark networks, synthetic data, laboratory or pilot systems to test the performance of deep learning methods with no practical adoption reported. Leakage detection is perhaps at the forefront of receiving practical implementation into day-to-day operation and management of urban water systems, compared with other problems reviewed. Five research challenges, i.e., data privacy, algorithmic development, explainability and trustworthiness, multi-agent systems and digital twins, are identified as key areas to advance the application and implementation of deep learning in urban water management. Future research and application of deep learning systems are expected to drive urban water systems towards high intelligence and autonomy. We hope this review will inspire research and development that can harness the power of deep learning to help achieve sustainable water management and digitalise the water sector across the world. [Display omitted] [ABSTRACT FROM AUTHOR]