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In order to study the characters of particle fluctuation velocity at the minimum pressure drop (MPD) velocity in the acceleration and fully developed regimes of a horizontal pneumatic conveying, the particle fluctuation velocities measured by the high-speed particle image velocimetry (PIV) are first analyzed by time-averaged particle velocity, fluctuating energy, power spectrum and autocorrelation. Then the proper orthogonal decomposition (POD) and continuous wavelet transform are developed to reveal the particle fluctuation velocities in terms of the contributions to the particle fluctuation energy, time-frequency distribution, as well as probability density function from POD modes. The energy distributions of POD modes suggest that the first two POD modes are most energetic and dominate the particle motion, and the dominance increases from the acceleration regime to fully-developed regime. The time-frequency characteristics of POD modes reveal that small-scale particle fluctuations are suppressed in the fully-developed regime. It implies that the suppression of small-scale particle fluctuations may result in lower pressure drop at MPD velocity. The PDF distributions of POD modes exhibit that the particle fluctuation of first two POD modes follows the Gaussian distribution in the acceleration and fully developed regimes. However, the PDF distributions of POD modes gradually deviate from Gaussian distribution as increasing mode number. [ABSTRACT FROM AUTHOR]

A horizontal dilute-phase pneumatic conveying system using vertically oscillating soft fins at the inlet of the gas–particle mixture was studied to reduce the power consumption and conveying velocity in the conveying process. The effect of different fin lengths on horizontal pneumatic conveying was studied in terms of the pressure drop, conveying velocity, power consumption, particle velocity, and intensity of particle fluctuation velocity for the case of a low solid mass flow rate. The conveying pipeline consisted of a horizontal smooth acrylic tube with an inner diameter of 80 mm and a length of approximately 5 m. Two types of polyethylene particles with diameters of 2.3 and 3.3 mm were used as conveying materials. The superficial air velocity was varied from 10 to 17 m/s, and the solid mass flow rates were 0.25 and 0.20 kg/s. Compared with conventional pneumatic conveying, the pressure drop, MPD (minimum pressure drop), critical velocities, and power consumption can be reduced by using soft fins in a lower air velocity range, and the efficiency of fins becomes more evident when increasing the length of fins or touching particles stream by the long fins. The maximum reduction rates of the MPD velocity and power consumption when using soft fins are approximately 15% and 26%, respectively. The magnitude of the vertical particle velocity for different lengths of fins is clearly lower than that of the vertical particle velocity for a non-fin conveying system near the bottom of the pipeline, indicating that the particles are easily suspended. The intensities of particle fluctuation velocity of using fins are larger than that of non-fin. The high particle fluctuation energy implies that particles are easily suspended and are easily conveyed and accelerated. [ABSTRACT FROM PUBLISHER]

Abstract: In order to reveal the reduction mechanism of conveying velocity and pressure drops in a horizontal self-excited pneumatic conveying by using soft fins, the distributions of particle velocity and concentration were measured by the high-speed particle image velocimetry (PIV) and image process at the minimum air velocity. The study focuses on the effect of the different fin’s lengths on the horizontal pneumatic conveying in terms of frequency features of fin’s oscillation, time-averaged particle concentration and velocity, fluctuation intensity of particle velocity and power spectrum of particle fluctuating velocity. It is found that the particle concentration of the fins is lower than that of non-fin near the bottom and is higher than that of non-fin near the top of pipe even at low air velocity. In the acceleration regime, the normalized particle velocity of the long fins is higher than that of non-fin, implying the efficiency of the long fin on reducing pressure drop and conveying velocity. For conveying particles having the relatively large terminal velocity, however, there is little effect of fins on particle velocity. The fluctuating energy of particle velocity of fins are larger than that of non-fin near the bottom of pipe, and the long fins exhibit the largest value in the top part of pipe in the fully developed regime. Based on analyzing the power spectrum of particle fluctuation velocity, it is indicated that the fins generate the large peaks of power spectrum in the low frequency range, which is related to the reduction of pressure drop. [Copyright &y& Elsevier]

The purpose of this study is to apply the oscillation flow induced by a combination of a circular cylinder and non-uniform soft fins to gas–solid two-phase flows to reduce the transport gas velocity and power consumption in a horizontal pipe. In order to evaluate the oscillation flow, several different sizes of square and circular cylinders are used to combine four pieces of soft fins with non-uniform lengths, which are mounted on the horizontal central plane in front of the particle supply. The test pipe comprises a horizontal acrylic pipe with a length of 5 m and an inside diameter of 80 mm. Spherical polyethylene particles with an average diameter of 2.3 mm and density of 978 kg/m3 were used as the test particles. The average gas velocity was 9–16 m/s, and the solid mass flow rate was 0.11–0.51 kg/s. It is found that the combination of a circular cylinder or square cylinder of L = 10 mm with non-uniform soft fins causes the lowest pressure drop and highest velocity fluctuation in the oscillation flow based on single-phase flow (gas only) measurement. Compared to conventional gas–solid two-phase flows, the reduction in the minimum transport velocity, pressure drop, power consumption, and additional pressure drop were obtained using a combination of a circular cylinder with non-uniform soft fins. This combination provides the highest reduction rates in the minimum conveying velocity and an additional pressure drop by approximately 10.0% and 34.1%, respectively. Based on particle image velocimetry measurements, the time-mean particle velocity and particle fluctuating velocity of a circular cylinder with non-uniform soft fins were higher than those of conventional flows near the bottom part of the pipe, thus easily accelerating and suspending particles near the pipe bottom, even at lower gas velocities. [Display omitted] • A combination of a circular cylinder and soft fins was used to induce the oscillation flow. • The oscillation flow was applied to gas-solid two-phase flow for energy-saving conveying. • The pressure drop, minimum velocity, and power consumption are reduced. • The particle velocity and fluctuating velocity were high near the bottom part of the pipe. [ABSTRACT FROM AUTHOR]

This study focuses on multi-scale particle dynamics of horizontal pneumatic conveying equipped with two types of soft fins at the air velocity of the minimum pressure drop. The particle velocity fields of non-fin and using soft fin's cases are measured by high-speed particle image velocimetry. Then the particle fluctuation velocities are decomposed into various scales based on one-dimensional orthogonal wavelet decomposition. It is found that the non-uniform case of Fin260 yields the highest axial- and vertical- particle velocities and fluctuation energies, giving rise to the lowest pressure drop and conveying air velocity. The overall relative energy distributions of wavelet components suggest that the particle fluctuation energies become more concentrated at wavelet levels 3 and 4 by using fins, especially for the case of non-uniform Fin260. The energy concentration on specific wavelet levels indicates a more organized particle motions under the effect of air turbulence induced by non-uniform soft fins. The correlation analysis suggests that the spatial correlation of wavelet component is associated with the contribution of wavelet component to the measured particle fluctuation energy. The oscillating soft fins modulate the air turbulence and promote the particle motions to be spatially correlated in a range of specific frequency. [Display omitted] • Multi-scale analysis of particle fluctuation velocity is performed • Particle fluctuation energies become concentrated at levels 3 and 4 by using fins • Multi-scale spatial correlation is associated with particle fluctuation energy • The oscillating soft fins promote the particle motions to be spatially correlated [ABSTRACT FROM AUTHOR]