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Many systems are required to perform a series of missions with finite breaks between any two consecutive missions. To improve the probability of system successfully completing the next mission, maintenance action is carried out on components during the breaks. In this work, a selective maintenance model with stochastic maintenance quality for multi-component systems is investigated. At each scheduled break, a set of maintenance actions with different degrees of impact are available for each component. The impact of a maintenance action is assumed to be random and follow an identified probability distribution. The corresponding maintenance cost and time are modelled based on the expected impact of the maintenance action. The objective of selective maintenance scheduling is to find the cost-optimal maintenance action for each component at every scheduled break subject to reliability and duration constraints. A simulated annealing algorithm is used to solve the complicated optimisation problem where both multiple maintenance actions and stochastic quality model are taken into account. Two illustrative numerical examples and a real case study have been solved to demonstrate the performance of the proposed approach. A comparison with deterministic maintenance shows the importance of considering the proposed stochastic quality in selective maintenance scheduling. [ABSTRACT FROM AUTHOR]

The study works on a multi-level maintenance policy combining system level and unit level under soft and hard failure modes. The system experiences system-level preventive maintenance (SLPM) when the conditional reliability of entire system exceeds SLPM threshold, and also undergoes a two-level maintenance for each single unit, which is initiated when a single unit exceeds its preventive maintenance (PM) threshold, and the other is performed simultaneously the moment when any unit is going for maintenance. The units experience both periodic inspections and aperiodic inspections provided by failures of hard-type units. To model the practical situations, two types of economic dependence have been taken into account, which are set-up cost dependence and maintenance expertise dependence due to the same technology and tool/equipment can be utilised. The optimisation problem is formulated and solved in a semi-Markov decision process framework. The objective is to find the optimal system-level threshold and unit-level thresholds by minimising the long-run expected average cost per unit time. A formula for the mean residual life is derived for the proposed multi-level maintenance policy. The method is illustrated by a real case study of feed subsystem from a boring machine, and a comparison with other policies demonstrates the effectiveness of our approach. [ABSTRACT FROM AUTHOR]