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Due to the winding level of the thinned wafers and the surface roughness of silicon dies, the through-silicon vias (TSVs) defect tend to be clustered, reducing the yield of 3-D integrated circuit significantly. To tackle this fault clustering problem, the existing TSV repair methods adopt the TSV redundancy idea, which brings a major cost to 3-D integration. In this brief, a honeycomb-TDMA TSV design is proposed to mitigate the impact of multiple clustered faults without the need of redundant TSVs (RTSVs), thereby decreasing the area overhead and enhances the yield. The yield of the honeycomb-TDMA architecture can achieve 91.38%–99.67% for different benchmark circuits from IWLS 2005, which has the highest yield. Furthermore, our design achieves total additional hardware (timing delay overhead) reduction by 83.70%–86.85% (46.01%–55.96%), 66.89%–73.25% (29.41%–38.49%), 68.02%–74.20% (41.40%–52.20%), 60.60%–68.18% (18.09%–33.18%), and 75.86%–80.52% (3.05%–20.91%), respectively, compared with router-based, ring-based, group-based, cellular-based, and honeycomb-based methods. Therefore, the proposed architecture is the best choice in terms of yields, hardware overhead, and timing delay. [ABSTRACT FROM AUTHOR]

Due to the winding level of the thinned wafers and the surface roughness of silicon dies, the quality of through-silicon vias (TSVs) varies during the fabrication and bonding process. If one TSV exhibits a defect during its manufacturing process, the probability of multiple defects occurring in the TSVs neighboring the faulty TSV increases, i.e., the TSV defects tend to be clustered, which significantly reduces the yield of 3-D integrated circuit. To resolve the clustered TSV faults, router-based, ring-based, group-based, and cellular-based redundant TSV (RTSV) architectures were proposed. However, the repair rate is low and the hardware overhead as well as delay overhead is high. In this article, we propose a honeycomb-based RTSV architecture to utilize the area and delay more efficiently as well as to maintain high yield. The simulation results show that the proposed architecture has a 99.84% repair rate for uniform faults and an 81.42% repair rate for highly clustered faults. The proposed design achieves a 51.66% reduction of hardware overhead compared with the router-based design and a 20.69%, 46.93%, 34.17%, and 11.15% reduction of total delay compared with ring-based, router-based, group-based, and cellular-based methods, respectively. [ABSTRACT FROM AUTHOR]

In three-dimensional integrated circuits (3D-ICs), through silicon via (TSV) is a critical technique in providing vertical connections. However, yield is one of the key obstacles to adopt the TSV-based 3D-ICs technology in the industry. Various fault-tolerance structures using redundant TSVs to repair faulty functional TSVs have been proposed in the literature for yield and reliability enhancement. However, the TSV repair paths under delay constraint cannot always be generated due to the lack of appropriate repair algorithms. In this article, we propose an effective TSV repair strategy for the router-based TSV redundancy architecture, taking into account the delay overhead. First, we prove that the router-based fault-tolerance structure configuration (RFSC) with the delay constraint is equivalent to the length-bounded multicommodity flow (LBMCF) problem. Then, an integer linear programming (ILP) formulation with acceptable scalability is presented to solve the LBMCF problem. The experimental results demonstrate that, compared with state-of-the-art fault-tolerance designs, the proposed ILP model can provide higher yield and lower delay overhead. [ABSTRACT FROM AUTHOR]

Since the physical defects such as resistive open and leakage in through silicon vias (TSVs) caused by immature manufacturing techniques tend to undermine the reliability and yield of 3-D integrated circuits, it is very important to test the TSV as early as possible in the fabrication process. There are some shortcomings in the existing prebond TSV test techniques, such as incomprehensive fault coverage, large area overhead, and additional test time. To overcome these problems, a noninvasive solution for prebond TSV test based on pulse shrinking is proposed in this paper. This method makes use of the fact that defects in TSV lead to variation in the propagation delay—the rise and fall times are first transformed into pulse width, and the pulse shrinking technique is used to digitize the pulse width into a digital code which is then compared with an expected value for a fault-free TSV. Experiments on defect detection are carried out using HSPICE simulations with realistic models for 45-nm CMOS technology. The results show that the proposed method performs better than the existing methods in terms of fault coverage, area overhead, and test time. [ABSTRACT FROM AUTHOR]