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Health monitoring of structures using ultrasonic guided waves is an evolving technology with potential applications in monitoring pipelines, civil bridges, and aircraft components. However, the sensitivity of guided waves to external parameters affects the reliability of monitoring systems based on them. These influencing factors and experimental related factors cannot be perfectly modeled, which give rise to the discrepancy between numerical simulations and experimental measurements. Therefore, it is important to address this inevitable discrepancy and generate close-to-experiment simulations. In this work, we present a deep learning-based Digital Twin framework containing multi-fidelity modeling to reduce the discrepancy between measurements and simulations and a deep generative model to generate close-to-experiment guided wave responses by harnessing the vital characteristics of the two sources. These realistic simulations (close to experiment) can then be used in assessing the reliability of health monitoring system by generating probability of detection curves. Furthermore, they can also be used for augmenting the training data for a machine learning algorithm. We use a measurement dataset corresponding to crack propagation and simulations to validate the proposed framework. The results show that the discrepancy is indeed reduced to a great extent, furthermore, we also show that this framework enables the computation of probability of detection from close-to-experiment data as a direct consequence of rapid generation of realistic simulations. • Structural health monitoring based on ultrasonic guided waves. • Discrepancy reduction between simulations and experiments. • A novel unifed deep neural network model blending simulations and experiments. • Enhanced ultrasonic guided waves signals generation. • Discrepancy quantification through phase and amplitude based misfit metrics. • Metamodel based computation of probability of detection. [ABSTRACT FROM AUTHOR]

• Numerical simulation modeling is complex and computationally intensive. • Digital twin deployment requires lightweight and responsive systems. • Process sensor data drives deep learning algorithms to implement digital twins. • Generative adversarial networks enable monitoring of heat distribution changes. • Results contribute to weld quality assurance and blade structure optimization. In this paper, a novel method of using deep learning to construct a digital twin of the thermos-compression bonding blade's temperature field is presented. Usually, a heat transfer model based on numerical analysis can calculate the heat distribution in the welding process, but its complex modeling process and heavy computational effort are not appropriate for the deployment of the digital twin concept. The approach proposed in this paper is distinctive because it directly converts the collected process sensor data into the bonding blade's temperature field images and the bonding surface's temperature distribution curves for monitoring the welding process. This is achieved by training the generator and discriminator of the conditional depth convolutional generative adversarial network separately. The network is then capable of predicting the bonding blade's heat distribution within a certain range of welding parameters. Compared to methods based on numerical simulation, this approach is far more effective. Training and testing datasets were created to assess the suggested method's efficacy. Multi-scale structural similarity index, structural similarity index, peak signal-to-noise ratio, difference hash and mean absolute error were used to evaluate the simulations' quality. The results show that the simulation's results and the actual data agree quite well. The temperature changes that occur during the welding process may be quickly and accurately simulated using the proposed technology. [ABSTRACT FROM AUTHOR]

Engineering has many necessary fields, and Structural Health Monitoring (SHM) is one of the most important of them. Sometimes in industrial environments, it is difficult and even impossible to collect data containing different real damages. Therefore, the problem of data acquisition represents a primary challenge in designing damage detection systems. The application of digital twin methods based on simulated models and/or Machine Learning (ML) models is a practical way to solve this problem. In this approach, a digital twin is generated for a compromised structure, utilizing a physics-based model to analyze diverse damage scenarios. Subsequently, an ML model is trained using data extracted from the physics-based model, functioning as the digital twin. This research proposes a method based on a digital twin for detecting damages in structures. The data produced from a Floating Wind Turbine (FWT) model was used to evaluate the performance of the proposed digital twin-based method. For this purpose, the FWT structure was simulated using a numerical model to address the data collection problem in the face of various uncertainties, such as changing loading conditions. In line with the concept of digital twin and to reduce the computational time, a Deep Convolution Long Short-Term Memory Neural Network (DCLSTMNN) model was designed and trained only with the frequency data of various scenarios of the simulated FWT model under constant loads (deterministic loads, including constant wind speed and airy wave model) to learn the damage-sensitive features. Then, to demonstrate the robustness of the proposed model under different uncertainties, the DCLSTMNN model was evaluated using the frequency data of the simulated FWT model under variable loading conditions (including Kaimal wind model and JONSWAP wave theory). Some vibration response components unrelated to the nature of the FWT model were removed using the Complete Ensemble Empirical Mode Decomposition (CEEMD) method. Then, the reconstructed vibration responses were used to create the frequency data using the Frequency Domain Decomposition (FDD) technique. The study results show that the proposed digital twin-based method can detect the location and severity of damage more accurately than other comparable methods despite various uncertainties. • A novel digital twin-based method is proposed for learning damage-sensitive features from data of various scenarios of the simulated simple FWT model to detect damage in the complex FWT model. • A Deep Convolution Long Short-Term Memory Neural Network (DCLSTMNN) model is designed to learn features and damage detection of the complex FWT model. • The proposed DCLSTMNN is trained with extracted data from the simulated simple FWT model and then tested with extracted data from the complex FWT model. [ABSTRACT FROM AUTHOR]