Search

This paper presents a case study on condition monitoring of power generators at offshore wind turbines. Two fault detection models are proposed for detecting sudden changes in the sensed value of metallic debris at the generator. The first model uses an exponentially weighted moving average, while the second monitors first-order derivatives using a fixed threshold. This is expected to improve the maintenance activities by avoiding late or early part replacement. The economic impact of the proposed approach is also provided with a realistic depiction of the cost structure associated with the corresponding maintenance plan. While the specifics of the case study are supported by real-life data, considering the prevalence of the use of generators not only in offshore wind turbines but also in other production environments, we believe the case study covered in this paper can be used as a blueprint for similar studies in other applications. • Large scale condition monitoring demonstrates economic benefits. • Case study from real wind turbine population with economic impact assessment. • Sensor for monitoring fault mode results in lead time for maintenance planning. • Sensitivity analysis assesses results despite downtime and power price uncertainty. [ABSTRACT FROM AUTHOR]

This study compares four models for industrial condition monitoring including a principal components analysis (PCA) approach and three deep learning models, one of which is a new, lightweight version of another. We also propose a simple attention mechanism for enchancing deep learning models with better predictions and feature importance. Two datasets are used, one simulated from the Tennessee Eastman Process, the other from two feedwater pumps at a Danish combined heat and power plant. Our final results show evidence in favour of the PCA-based approach as it has detection ability comparable to the deep learning approaches as well as faster training time, fewer hyperparameters, as well as robustness to changing operating conditions. We conclude the paper by putting into perspective the importance of building up complexity incrementally with a recommendation to start modelling with simpler and well-tested models before the adoption of more advanced, less transparent models. • A statistical model is compared with deep learning techniques for fault detection. • The principal components model's fault detection is as good as deep learning. • Deep learning method, ARGUELite, shows promise for single regime datasets. • A unique dataset from a power plant feedwater pump was used for model evaluation. [ABSTRACT FROM AUTHOR]