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In this work, a capacitive flexible tactile sensor based on the composite dielectric layer with a C-type symmetrical structure is proposed to improve the sensing performance through the introduction of a precise structure. Combined with simulations and experiments, the influence of the structural characteristics of the tactile sensor on its sensitivity is investigated, the correlation between the signal output of the sensor and the loading pressure is shown for different structural parameter designs, and the structure of the sensor is optimized. Data results display that the tactile sensor proposed in this work exhibits a lower detection limit (8.6 Pa) and an ultra-wide linear sensing range (8.6–500 kPa). In addition, from the 55 ms response time of the sensor and 2000 cycles of experiments, it can be concluded that the sensor possesses good repeatability and durability, and can achieve more accurate measurement results in motion detection, soft robots, and electronic skin. [ABSTRACT FROM AUTHOR]

In recent years, extensive research has been conducted on the development of high-performance flexible tactile sensors, pursuing the next generation of highly intelligent electronics with diverse potential applications in self-powered wearable sensors, human–machine interactions, electronic skin, and soft robotics. Among the most promising materials that have emerged in this context are functional polymer composites (FPCs), which exhibit exceptional mechanical and electrical properties, enabling them to be excellent candidates for tactile sensors. Herein, this review provides a comprehensive overview of recent advances in FPCs-based tactile sensors, including the fundamental principle, the necessary property parameter, the unique device structure, and the fabrication process of different types of tactile sensors. Examples of FPCs are elaborated with a focus on miniaturization, self-healing, self-cleaning, integration, biodegradation, and neural control. Furthermore, the applications of FPC-based tactile sensors in tactile perception, human–machine interaction, and healthcare are further described. Finally, the existing limitations and technical challenges for FPCs-based tactile sensors are briefly discussed, offering potential avenues for the development of electronic products. [ABSTRACT FROM AUTHOR]

Wearable piezoresistive sensors are being developed as electronic skins (E‐skin) for broad applications in human physiological monitoring and soft robotics. Tactile sensors with sufficient sensitivities, durability, and large dynamic ranges are required to replicate this critical component of the somatosensory system. Multiple micro/nanostructures, materials, and sensing modalities have been reported to address this need. However, a trade‐off arises between device performance and device complexity. Inspired by the microstructure of the spinosum at the dermo epidermal junction in skin, a low‐cost, scalable, and high‐performance piezoresistive sensor is developed with high sensitivity (0.144 kPa‐1), extensive sensing range (0.1–15 kPa), fast response time (less than 150 ms), and excellent long‐term stability (over 1000 cycles). Furthermore, the piezoresistive functionality of the device is realized via a flexible transparent electrode (FTE) using a highly stable reduced graphene oxide self‐wrapped copper nanowire network. The developed nanowire‐based spinosum microstructured FTEs are amenable to wearable electronics applications. [ABSTRACT FROM AUTHOR]

This paper reviews current progress on flexible and stretchable transistors and sensors for the next-generation multiplex electronics (commonly referred to as “electronics skin” or “e-skin”) that is capable of simultaneous detection of multiple information from a variety of surfaces including human skin. Flexible chemical sensors for sweat analysis as well as physical sensors for detecting tactile force, bending, and temperature will be discussed, with emphasis on materials, detection mechanisms, and device demonstration to realize multiplex human-interactive devices. Next, system integration enabling the real-time monitoring of health conditions is also demonstrated as a proof of concept. Finally, perspectives on e-skin for moving toward realizing practical wearable electronics in the market are discussed. This paper targets the translation of the nano- and flexible technologies from academic innovations to industrial practical applications with high-impact breakthroughs. [ABSTRACT FROM AUTHOR]

This letter reports on an electronic device that can work as a tactile force sensor with a high spatial resolution and sensitivity. It integrates a thin-film piezoelectric sensor with a thin-film transistor (TFT) to form a dual-gate force-sensitive TFT. The piezoelectric sensor acts as a top-sensing terminal, which is charge-gated. An analytical model of the device is given to elaborate how the output current varies with the applied force, and a numerical study is conducted to evaluate its sensitivity, noise, and dynamic range. The integrated sensor can be potentially pixelated to form a high-resolution tactile sensor array, promising for electronic skin applications. [ABSTRACT FROM PUBLISHER]

• The sensor achieves favorable trade-off between sensitivity (S max > 450 kPa−1) and sensing range (250 kPa). • The sensor shows an excellent self-cleaning attribute. • Flexible circuit board was successfully integrated with the sensor to transmit the force signal. A wearable integrated tactile sensory system consisting of self-cleaning flexible pressure sensors with ultrahigh sensitivity (S max > 450 kPa−1) and flexible circuit board can wirelessly transmit the force signals. [Display omitted] Flexible tactile sensors (FTS), which have been extensively used in force sensing devices, are gaining tremendous attentions in various application fields, such as robots, electronic skin (E-Skin), human-machine interaction (HMI), and many other rapidly developing frontier technologies. However, fabricating FTS achieving both high sensitivity and broad sensing range remains a great challenge. Moreover, the integration of FTS with flexible circuit boards has long been a hot topic due to its potential applications in flexible hybrid electronics (FHEs). Here, we report a novel flexible tactile sensor with ultrahigh sensitivity and wide sensing range and its application in a self-cleaning and fully integrated wearable tactile sensing system for real-time analysis. Benefiting from the conductive sensing materials composed of fine inverted pyramid arrays and double-covered sensing layers, the sensor exhibits a superior sensitivity of 451.292 kPa−1, a wide working range up to 250 kPa, and a fast response time of 31 ms, as well as long-term durability. Furthermore, the sensor system can accurately monitor the grasped force in real-time and easily be fixed on a flexible clamping jaw or human hands. Our design concept and experimental approach, either for the flexible sensor or the whole system, potentially push further the wearable electronics toward practical applications. [ABSTRACT FROM AUTHOR]

3D printing has attracted a lot of attention in recent years. Over the past three decades, various 3D printing technologies have been developed including photopolymerization-based, materials extrusion-based, sheet lamination-based, binder jetting-based, power bed fusion-based and direct energy deposition-based processes. 3D printing offers unparalleled flexibility and simplicity in the fabrication of highly complex 3D objects. Tactile sensors that emulate human tactile perceptions are used to translate mechanical signals such as force, pressure, strain, shear, torsion, bend, vibration, etc. into electrical signals and play a crucial role toward the realization of wearable electronics and electronic skin. To date, many types of 3D printing technologies have been applied in the manufacturing of various types of tactile sensors including piezoresistive, capacitive and piezoelectric sensors. This review attempts to summarize the current state-of-the-art 3D printing technologies and their applications in tactile sensors for wearable electronics and electronic skin. The applications are categorized into five aspects: 3D-printed molds for microstructuring substrate, electrodes and sensing element; 3D-printed flexible sensor substrate and sensor body for tactile sensors; 3D-printed sensing element; 3D-printed flexible and stretchable electrodes for tactile sensors; and fully 3D-printed tactile sensors. Latest advances in the fabrication of tactile sensors by 3D printing are reviewed and the advantages and limitations of various 3D printing technologies and printable materials are discussed. Finally, future development of 3D-printed tactile sensors is discussed. [ABSTRACT FROM AUTHOR]