1. Effect of the Laser Remelting Power on the Wear Resistance of the WC-Ni Coatings Sprayed by HVOF
- Author
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QIAO Zhenxin, ZHOU Ping, ZHAO Fei, YANG Rui, LI Hua
- Subjects
laser surface remelting;high-velocity oxygen-fuel;metal ceramic coating;honeycomb structure;friction and wear ,Materials of engineering and construction. Mechanics of materials ,TA401-492 ,Technology - Abstract
In order to investigate the effect of microstructural changes on the hardness and wear resistance of coatings,low-cost high-velocity oxygen-fuel spraying (HVOF) technology was used to pre-deposit WC-Ni coatings,and the coatings were treated by laser remelting at a power of 50~150 W.The influence of laser remelting power on the microstructure,phase composition,microhardness and wear resistance of WC-Ni coatings was studied.Results showed that after remelted by 150 W laser,the WC in the coating formed a honeycomb like skeleton structure,enhancing the toughness of the material and significantly suppressing the generation and propagation of cracks.When the laser power was low(50 W and 100 W),no honeycomb like skeleton structure was observed in the coating.However,due to the thermal effect of the laser,the cohesion between the flat particles in the original coating was enhanced,and the hardness and wear resistance were improved to some extent.The average hardness of the original WC-Ni coating was 327 HV0.2,while the hardness of the coatings after 50 W and 100 W treatment increased to 335 HV0.2 and 346 HV0.2,respectively.Moreover,after 150 W treatment,a uniform honeycomb like WC skeleton structure was formed in the coating,and some WC and Ni formed Ni4W,thereby reducing slightly the hardness of the coating after 150 W treatment (288 HV0.2).The WC in the coating treated with 150 W evolved into a mesh like skeleton structure,which could effectively suppress the formation and propagation of cracks,and the wear rate was the lowest,only 3.544×10-5 mm3/(N·m),This represented a reduction of 83.9%,75.1%,and 68.7%compared to the wear rates of the original WC-Ni coating [2.025×10-4 mm3/(N·m)] and coatings subjected to 50 W[1.424×10-4 mm3/(N·m)] and 100 W[1.132×10-4 mm3/(N·m)] laser remelting,respectively.Overall,the WC-Ni coatings with honeycomb structure could provide a new approach for the development of wear-resistant materials.
- Published
- 2024
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