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BackgroundSolid oxide electrolysis cell (SOEC) offers a promising method for converting H2O into H2 at high temperatures ranging from 600 °C to 850 °C. Glass sealants, which are crucial materials in SOEC, fulfill most criteria for an ideal sealant when appropriate glass components at suitable stoichiometric proportions are selected. Nevertheless, they exhibit certain drawbacks, including limited stability, elevated gas leakage rates, and suboptimal thermal cycling performance during the SOEC operation.PurposeThis study aims to evaluate the performance of Al2O3 added Ba-Si-Ca sealant for SOEC.MethodsFirstly, a new Ba-Si-Ca system sealing glass (glass-P) was developed to enhance its properties, such as the coefficient of thermal expansion, glass transition, and softening temperatures, and a series of alumina additions to glass-P, intended for use as the SOEC sealant, were prepared using curtain coating. Then, the coefficients of thermal expansion of these sealants were evaluated using a thermal expansion instrument. The leak rate of the sealants, as well as the impact of different alumina additives on the material's thermal shock resistance and chemical stability, were assessed via a 1-cell stack measurement for extended SOEC operation. Finally, the elemental distribution of the specimen was observed using scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (EDS).ResultsThe experimental results show that the leakage rate of the glass P-10 sealant is measured at 5.54×10-3 sccm∙cm-1, which is lower than that of glass P. After undergoing ten thermal cycles, the leakage rate of glass P-10 is found to be 2.275×10-2 sccm∙cm-1, lower than that of the others. An open circuit voltage (OCV) of approximately 1.169 V is recorded for glass P-10 after a 1 053-h test.ConclusionsThe addition of alumina to glass P significantly enhances the sealant's thermal stability and gas tightness.