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In order to improve the surface performance of Al-Zn-Mg-Mn-Zr extruded alloy, alumina coatings were directly prepared on the alloy in silicate electrolytes by direct current micro-arc oxidation technique. The relationship between discharge stages and technology parameters was studied, and then the growth behaviors, structure, composition and properties of coatings were further analyzed. Our work suggests that appropriately prolonging of the oxidation time at a low current density of 2 A/dm 2 can help to extend the action time of the micro-arc stage (Stage III) and to form a thicker layer with fewer inner defects. The compact inner structure promotes the hardness, elastic modulus as well as the corrosion resistance of the coatings. In contrast, the higher the current density, the earlier the discharge enters into the big arc stage (Stage IV), which has an adverse impact on the structure and properties of the coatings. In the Stage IV, the porosity of the coatings increases with the generation of mullite within the coatings comprise of γ-Al 2 O 3 and α-Al 2 O 3 . The growing direction of coatings changes from outward mainly to inward in the late stage of the micro-arc oxidation (MAO) process. [ABSTRACT FROM AUTHOR]

The precipitation behaviour, mechanical properties and corrosion performance of an Al-Zn-Mg-Sc-Zr alloy under one-stage aging (T6), two-stage aging (T74) and retrogression and re-aging (RRA) treatment were mainly investigated. For the RRA treatment, with increasing temperature and duration of retrogression, the grain interior precipitates (GIPs) gradually grew and changed from GP zones + η′ phases to η′ phases + η phases. In addition, the discontinuity of coarsened grain boundary precipitates (GBPs) significantly increased, and the width of precipitate free zones (PFZs) became broader. Consequently, progressive decrease in strength and hardness, and improved corrosion resistance of the alloy can be observed. Compared to conventional T6 and T74 treatments, a good balance of mechanical properties (168.5 HV for hardness, 547 MPa for ultimate tensile strength) and corrosion resistance can be obtained with retrogression treatment at 160 °C for 30 min. Moreover, research on the localized corrosion of the Al-Zn-Mg-Sc-Zr alloy showed that, at the initial stage of pitting corrosion, the Al matrix around the cathodic α-Al(Fe,Mn)Si particles was uniformly dissolved, leading to the detachment of the α-Al(Fe,Mn)Si particles from the matrix and the formation of pitting pits. • The strengthening and corrosion mechanisms of Al-Zn-Mg-Sc-Zr alloy under different aging conditions were studied. • A model for the process of pitting corrosion development is established. • The optimized RRA treatment for Al-Zn-Mg-Sc-Zr is obtained. [ABSTRACT FROM AUTHOR]