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In ultrasonic-assisted machining, the synergistic effect of the cavitation effect and micro-abrasive particles plays a crucial role. Studies have focused on the investigation of the micro-abrasive particles, cavitation micro-jets, and cavitation shock waves either individually or in pairs. To investigate the synergy of shock waves and micro-jets generated by cavitation with micro-abrasive particles in ultrasonic-assisted machining, the continuous control equations of a cavitation bubble, shock wave, micro-jet, and micro-abrasive particle influenced by the dimensionless amount (R/R0), a particle size-velocity–pressure model of the micro-abrasive particle was established. The effects of ultrasonic frequency, sound pressure amplitude, and changes in particle size on micro-abrasive particle velocity and pressure were numerically simulated. At an ultrasonic frequency of 20 kHz and ultrasonic sound pressure of 0.1125 MPa, a smooth spherical SiO2 micro-abrasive particle (size = 5 µm) was obtained, with a maximum velocity of 190.3–209.4 m/s and pressure of 79.69–89.41 MPa. The results show that in the range of 5–50 μm, smaller particle sizes of the micro-abrasive particles led to greater velocity and pressure. The shock waves, micro-jets, and micro-abrasive particles were all positively affected by the dimensionless amount (R/R0) of cavitation bubble collapse, the larger the dimensionless quantity, the faster their velocity and the higher their pressure.

Cavitation damage is a micro, high-speed, multi-phase complex phenomenon caused by the near-wall bubble group collapse. The current numerical simulation method of cavitation mainly focuses on the collapse impact of a single cavitation bubble. The large-scale simulation of the cavitation bubble group collapse is difficult to perform and has not been studied, to the best of our knowledge. In this study, the equivalent model of impact loading of acoustic bubble collapse micro-jets is proposed to study the cavitation erosion damage of materials. Based on the theory of the micro-jet and the water hammer effect of the liquid–solid impact, an equivalent model of impact loading of a single acoustic bubble collapse micro-jet is established under the principle of deformation equivalence. Since the acoustic bubbles can be considered uniformly distributed in a small enough area, an equivalent model of impact loading of multiple acoustic bubble collapse micro-jets in a micro-segment can be derived based on the equivalent results of impact loading of a single acoustic bubble collapse micro-jet. In fact, the equivalent methods of cavitation damage loading for single and multiple near-wall acoustic bubble collapse micro-jets are formed. The verification results show the law of cavitation deformation of concrete using equivalent loading is consistent with that of a micro-jet simulation, and the average relative errors and the mean square errors are insignificant. The equivalent method of impact loading proposed in this paper has high accuracy and can greatly improve the calculation efficiency, which provides technical support for numerical simulation of concrete cavitation.

Acoustic cavitation is a very important hydrodynamic phenomenon, and is often implicated in a myriad of industrial, medical, and daily living applications. In these applications, the effect mechanism of liquid surface tension on improving the efficiency of acoustic cavitation is a crucial concern for researchers. In this study, the effects of liquid surface tension on the dynamics of an ultrasonic driven bubble near a rigid wall, which could be the main mechanism of efficiency improvement in the applications of acoustic cavitation, were investigated at the microscale level. A synchronous high-speed microscopic imaging method was used to clearly record the temporary evolution of single acoustic cavitation bubble in the liquids with different surface tension. Meanwhile, the bubble dynamic characteristics, such as the position and time of bubble collapse, the size and stability of the bubbles, the speed of bubble boundaries and the micro-jets, were analyzed and compared. In the case of the single bubbles near a rigid wall, it was found that low surface tension reduces the stability of the bubbles in the liquid medium. Meanwhile, the bubbles collapse earlier and farther from the rigid wall in the liquids with lower surface tension. In addition, the surface tension has no significant influence on the speed of the first micro-jet, but it can substantially increase the speed of second and the third micro-jets after the first collapse of the bubble. These effects of liquid surface tension on the bubble dynamics can explain the mechanism of surfactants in numerous fields of acoustic cavitation for facilitating its optimization and application.

The removal of the adsorbed oil droplet is critical to deoiling treatment of oil-bearing solid waste. Ultrasonic cavitation is regarded as an extremely useful method to assist the oil droplets desorption in the deoiling treatment. In this paper, the effects of cavitation micro-jets on the oil droplets desorption were studied. The adsorbed states of oil droplets in the oil-contaminated sand were investigated using a microscope. Three representative absorbed states of the oil droplets can be summarized as: (1) the individual oil droplet adsorbed on the particle surface (2) the clustered oil droplets adsorbed on the particle surface; (3) the oil droplet adsorbed in a gap between particles. The micro-jet generation during the bubble collapse near a rigid wall under different acoustic pressure amplitudes at an ultrasonic frequency of 20 kHz was investigated numerically. The desorption processes of the oil droplets at the three representative absorbed states under micro-jets were also simulated subsequently. The results showed that the acoustic pressure has a great influence on the velocity of micro-jet, and the initial diameter of cavitation bubbles is significant for the cross-sectional area of micro-jets. The wall jet caused by a micro-jet impacting on the solid wall is the most important factor for the removal of the absorbed oil droplets. The oil droplet is broken by the jet impinging, and then it breaks away from the solid wall due to the shear force generated by the wall jet. In addition to a higher sound pressure, the cavitation bubble at a larger initial diameter is more important for the desorption of the clustered oil droplets. Conversely, the micro-jet generated by the cavitation bubble at a smaller initial diameter (0.1 mm) is more appropriate for the desorption of the oil droplet in a narrow or sharp-angled gap.

In ultrasonic-assisted machining, the synergistic effect of the cavitation effect and micro-abrasive particles plays a crucial role. Studies have focused on the investigation of the micro-abrasive particles, cavitation micro-jets, and cavitation shock waves either individually or in pairs. To investigate the synergy of shock waves and micro-jets generated by cavitation with micro-abrasive particles in ultrasonic-assisted machining, the continuous control equations of a cavitation bubble, shock wave, micro-jet, and micro-abrasive particle influenced by the dimensionless amount (R/R 0), a particle size-velocity–pressure model of the micro-abrasive particle was established. The effects of ultrasonic frequency, sound pressure amplitude, and changes in particle size on micro-abrasive particle velocity and pressure were numerically simulated. At an ultrasonic frequency of 20 kHz and ultrasonic sound pressure of 0.1125 MPa, a smooth spherical SiO 2 micro-abrasive particle (size = 5 µm) was obtained, with a maximum velocity of 190.3–209.4 m/s and pressure of 79.69–89.41 MPa. The results show that in the range of 5–50 μm, smaller particle sizes of the micro-abrasive particles led to greater velocity and pressure. The shock waves, micro-jets, and micro-abrasive particles were all positively affected by the dimensionless amount (R/R 0) of cavitation bubble collapse, the larger the dimensionless quantity, the faster their velocity and the higher their pressure. [ABSTRACT FROM AUTHOR]

Cavitation damage is a micro, high-speed, multi-phase complex phenomenon caused by the near-wall bubble group collapse. The current numerical simulation method of cavitation mainly focuses on the collapse impact of a single cavitation bubble. The large-scale simulation of the cavitation bubble group collapse is difficult to perform and has not been studied, to the best of our knowledge. In this study, the equivalent model of impact loading of acoustic bubble collapse micro-jets is proposed to study the cavitation erosion damage of materials. Based on the theory of the micro-jet and the water hammer effect of the liquid–solid impact, an equivalent model of impact loading of a single acoustic bubble collapse micro-jet is established under the principle of deformation equivalence. Since the acoustic bubbles can be considered uniformly distributed in a small enough area, an equivalent model of impact loading of multiple acoustic bubble collapse micro-jets in a micro-segment can be derived based on the equivalent results of impact loading of a single acoustic bubble collapse micro-jet. In fact, the equivalent methods of cavitation damage loading for single and multiple near-wall acoustic bubble collapse micro-jets are formed. The verification results show the law of cavitation deformation of concrete using equivalent loading is consistent with that of a micro-jet simulation, and the average relative errors and the mean square errors are insignificant. The equivalent method of impact loading proposed in this paper has high accuracy and can greatly improve the calculation efficiency, which provides technical support for numerical simulation of concrete cavitation. [ABSTRACT FROM AUTHOR]

• Effect of surface tension on acoustic cavitation is studied by adding surfactant. • Micro bubble in certain size is generated in liquid with different surface tension σ. • Acoustic-driven bubble evolution near a rigid wall in liquid with various σ are recorded. • Effect mechanisms of σ on bubble dynamics in ultrasonic field are discussed. • Mechanisms of lower σ on efficiency increase of ultrasonic applications are analyzed. Acoustic cavitation is a very important hydrodynamic phenomenon, and is often implicated in a myriad of industrial, medical, and daily living applications. In these applications, the effect mechanism of liquid surface tension on improving the efficiency of acoustic cavitation is a crucial concern for researchers. In this study, the effects of liquid surface tension on the dynamics of an ultrasonic driven bubble near a rigid wall, which could be the main mechanism of efficiency improvement in the applications of acoustic cavitation, were investigated at the microscale level. A synchronous high-speed microscopic imaging method was used to clearly record the temporary evolution of single acoustic cavitation bubble in the liquids with different surface tension. Meanwhile, the bubble dynamic characteristics, such as the position and time of bubble collapse, the size and stability of the bubbles, the speed of bubble boundaries and the micro-jets, were analyzed and compared. In the case of the single bubbles near a rigid wall, it was found that low surface tension reduces the stability of the bubbles in the liquid medium. Meanwhile, the bubbles collapse earlier and farther from the rigid wall in the liquids with lower surface tension. In addition, the surface tension has no significant influence on the speed of the first micro-jet, but it can substantially increase the speed of second and the third micro-jets after the first collapse of the bubble. These effects of liquid surface tension on the bubble dynamics can explain the mechanism of surfactants in numerous fields of acoustic cavitation for facilitating its optimization and application. [ABSTRACT FROM AUTHOR]

The removal of the adsorbed oil droplet is critical to deoiling treatment of oil-bearing solid waste. Ultrasonic cavitation is regarded as an extremely useful method to assist the oil droplets desorption in the deoiling treatment. In this paper, the effects of cavitation micro-jets on the oil droplets desorption were studied. The adsorbed states of oil droplets in the oil-contaminated sand were investigated using a microscope. Three representative absorbed states of the oil droplets can be summarized as: (1) the individual oil droplet adsorbed on the particle surface (2) the clustered oil droplets adsorbed on the particle surface; (3) the oil droplet adsorbed in a gap between particles. The micro-jet generation during the bubble collapse near a rigid wall under different acoustic pressure amplitudes at an ultrasonic frequency of 20 kHz was investigated numerically. The desorption processes of the oil droplets at the three representative absorbed states under micro-jets were also simulated subsequently. The results showed that the acoustic pressure has a great influence on the velocity of micro-jet, and the initial diameter of cavitation bubbles is significant for the cross-sectional area of micro-jets. The wall jet caused by a micro-jet impacting on the solid wall is the most important factor for the removal of the absorbed oil droplets. The oil droplet is broken by the jet impinging, and then it breaks away from the solid wall due to the shear force generated by the wall jet. In addition to a higher sound pressure, the cavitation bubble at a larger initial diameter is more important for the desorption of the clustered oil droplets. Conversely, the micro-jet generated by the cavitation bubble at a smaller initial diameter (0.1 mm) is more appropriate for the desorption of the oil droplet in a narrow or sharp-angled gap. [ABSTRACT FROM AUTHOR]

• The size effect of materials should be considered in the formation of cavitation pits. • The prediction models of cavitation impact load, impact pressure and velocity of micro-jet with size effect were established. • A size effect coefficient 1 + 54 h p α 2 μ 2 b d p 2 σ JC 2 was defined. • The predicted values of parameters increased by about 11%–88% for the ten typical cavitation pits when considering the size effect. High-speed micro-jet produced by cavitation collapse near the wall is the main mechanism of material damage, and cavitation pit is the most typical damage feature. The reason why high-pressure and high-speed micro-jet can only cause nano- and microscale cavitation pit is that the micro-jet is a short-term impact load of nano- and microscale, and the material shows size effect during the formation of pits. To further explore the cavitation damage characteristics and deformation mechanism of materials, the theoretical framework of indentation test and J-C constitutive model were adopted, and the size effect of materials during the process of cavitation pit formation was mainly considered, and the prediction models of cavitation impact load, impact pressure and velocity of micro-jet were established. The results showed that the equivalent stress and strain of cavitation pit and the impact pressure and velocity of micro-jet are only related to the diameter-to-depth ratio of pit without size effect, and also to the diameter of pit with size effect. Larger diameter and deeper depth of the pit infers greater cavitation impact load, and the influence of the pit diameter is more obvious. When considering the size effect, there is an additional size effect coefficient: 1 + 54 h p α 2 μ 2 b d p 2 σ JC 2 . In the selected size range of pit, the cavitation impact load, impact pressure and velocity of micro-jet predicted with size effect increase by 0.9408%–322.5% compared with those without size effect. The maximum increase ratio appears at the minimum of diameter-to-depth ratio of pit (d p = 2 μm and d h = 2 μm), that is, the smaller the pit diameter is and the greater the depth is, the greater the increase ratio is. Ten typical cavitation pits were selected for inversion analysis. The impact pressure and velocity of micro-jet with and without size effect are 473–1131 MPa and 355–848 m/s, and 427–604 MPa and 320–453 m/s, respectively. The predicted values increase by about 11%-88% when considering the size effect, and the micro-jet velocity predicted is closer to that observed by high-speed cameras, which confirms the necessity and rationality of size effect in the inversion analysis of cavitation pits. [ABSTRACT FROM AUTHOR]