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We report here the results of density functional theory quantum mechanical (QM) studies of the detailed chemical mechanism underlying the n-butane selective oxidation to form maleic anhydride (MA) on vanadyl pyrophosphate [(VO)PO] and vanadyl phosphate [VOPO] surfaces. This QM-derived mechanism differs substantially from previous suggestions but is in excellent agreement with key experimental observations. We find that the O(1)=P bond of the oxidized X1 phase of the VOPO surface is the active site for initiating the VPO chemistry, by extracting the H from the n-butane C-H bond. This contrasts sharply with previous suggestions, all of which involved the V=O bonds. The ability of O(1)=P to cleave alkane C-H bonds arises from a new unique mechanism that decouples the proton transfer and electron transfer components of this H atom transfer reaction. We find that the juxtaposition of a highly reducible V next to the P=O bond but coupled via a bridging oxygen dramatically enhances the activity of the P=O bond to extract the proton from an alkane, while simultaneously transferring the electron to the V to form V. This Reduction-Coupled Oxo Activation (ROA) mechanism had not been known prior to these QM studies, but we believe that it may lead to a new strategy in designing selective catalysts for alkane activation and functionalization, and indeed it may be responsible for the selective oxidation by a number of known mixed metal oxide catalysts. To demonstrate the viability of this new ROA mechanism, we examine step by step the full sequence of reactions from n-butane to MA via two independent pathways. We that find that every step is plausible, with a highest reaction barrier of 21.7 kcal/mol. [ABSTRACT FROM AUTHOR]

This paper describes the development of a new technique, atomic beam deposition (ABD), for the fabrication of catalysts with different active sites capable of catalyzing different chemical reactions. Using ABD, submonolayer amounts of Te and Cu atoms were deposited on vanadyl pyrophosphate (VPO) catalyst particles, and precise non-steady-state kinetic characterization was performed using the temporal analysis of products (TAP) reactor immediately following deposition. Results from TAP Knudsen pulse response experiments determine if small changes in the metal surface composition would produce detectable changes in catalytic properties. Partial oxidation of 1-butene to furan was used as the test reaction. Furthermore, this paper also demonstrates the sensitivity of the TAP reactor by measuring oxygen uptake on a single 350 μm diameter polycrystalline Pt particle packed in a bed with 100,000 inert quartz particles of similar dimensions. The Pt experiments demonstrate the precise manipulation of surface oxygen content. [ABSTRACT FROM AUTHOR]

In unsupported V-containing catalysts, V4+ sites are frequently present in amorphous oxidic clusters and/or crystalline paramagnetic bulk phases in which they are coupled by effective spin–spin exchange interactions. This work presents two EPR procedures for evaluating these interactions and relating their strength to the degree of disorder and catalytic performance, namely (1) evaluating permanent structural disorder by calculating exchange energies and integrals and (2) monitoring transient electronic disorder caused by catalyst–reactant interaction in working catalysts using the ratio of the fourth and the square of the second moment of the EPR signal. Selected application examples comprise VPO catalysts such as (i) (VO)2P2O7, in which a certain degree of structural disorder revealed to be essential for high catalytic performance in the selective oxidation of n-butane to maleic anhydride, (ii) (NH4)2(VO)3(P2O7)2 in which transient perturbation of spin–spin exchange sensitively reflects the strength of reactant adsorption during ammoxidation of toluene and (iii) (NH4)2VOP2O7 in which an amorphous VO2+-containing phase could be identified as active component besides inactive crystalline phases. Based on operando-EPR measurements, reasons for activity differences in MoVTeNb oxide catalysts could be suggested. [ABSTRACT FROM AUTHOR]

In situ analysis of the surface of a working selective oxidation catalyst is an essential yet rarely conducted experiment in attempts to derive structure–function relationships. The case study of n-butane oxidation over vanadyl pyrophosphate (VPP) is used to develop a general working hypothesis and to illustrate that the molecular properties of the substrate sets boundary conditions on the surface chemical properties of the catalyst. Experiments using in situ X-ray photoelectron spectroscopy (XPS) and in situ low-energy X-ray absorption spectroscopy are used to derive compositional, electronic, and geometric structural information of the surface of the working VPP. These data allow the conclusion that a surface phase different from VPP must be present covering at least part of the active material. The recent data together with literature observations are used to derive a scenario explaining the function of VPP as a unique catalytic system. [ABSTRACT FROM AUTHOR]