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• A novel bi-material multistable auxetic honeycomb (BMAH) with reusable and enhanced energy-absorbing phases was designed. • The crushing stress–strain curve shows three stress plateaus, and BMAH maintains a stable Poisson's ratio even at high strain levels, transitioning from near-zero to negative and then to positive. • Under the selected material combination, the second stress plateau is 8 times greater than the first, and the third stress plateau is 17 times greater than the first, significantly improving energy absorption efficiency. • A theoretical model was established to reveal the deformation mechanism of BMAH and predict the plateau stresses and strain range for each deformation stage. • Effects of geometrical parameters and crushing velocity on BMAH stress plateaus and Poisson's ratio were investigated, and a programmable guide for designing stress plateaus and specific energy absorption is presented. The ideal energy absorption structures, in addition to possessing reusability and high energy absorption efficiency, should also possess multiple desired properties to fulfill various functional applications. In this study, a bi-material multistable auxetic honeycomb (BMAH) is fabricated by using bi-material 3D printing technology. Under in-plane crushing, multiple stress plateaus can be achieved and the Poisson's ratio can be stably tuned, allowing for a transition from near-zero to negative and then to positive. The above characteristics are attributed to the specimen's multi-path deformation. The first stress plateau is only associated with recoverable elastic deformation. The second and third stress plateaus, which are 8 times and 17 times higher respectively than the first, are associated with plastic deformation, significantly enhancing energy absorption efficiency. The deformation mechanism is theoretically analyzed, and the effects of geometric parameters on the performance of BMAH are investigated. In addition, the effect of crushing velocity on the crushing behavior of the BMAH is also discussed. As the crushing velocity increases, the total number of stress plateaus transitions from three initially to two and then to one. The developed BMAH exhibits significant potential applications in multi-stage energy absorbers and smart sensors. [ABSTRACT FROM AUTHOR]

Double arrowed honeycomb (DAH) is a typical auxetic material with negative Poisson's ratio (NPR) and excellent mechanical properties, showing a wide application prospect in aerospace, marine, automotive and other fields. In this work, we introduce the double circular arc walls into the regular DAH unit cell to improve the strength and energy absorption capability of the material. According to the position of the arc wall, three circular double arrowed honeycomb (CDAH) unit configurations were proposed, including upper-circular (U-type), lower-circular (L-type), and full-circular (F-type). The prototype specimens of DAH and CDAHs were fabricated by 3D printing and tested under quasi-static crushing. The finite element (FE) models of the specimens were established and validated by the experimental results. The experimental and numerical results showed that the three types of CDAHs have higher crushing stress, crush force efficiency (CFE) and specific energy absorption (SEA) than the DAH with the same geometric parameters, which is due to the formation of more plastic hinges at the joints and the middle of the arc walls. Specifically, the CFE of L-type CDAH is 25.8% higher than that of DAH, and the SEA of F-type CDAH is 85.9% higher than that of DAH. The detailed parameter analyses of CDAH revealed that small short inclined wall angle and lower circular arc radius, and large friction coefficient value, long inclined wall angle and cell wall thickness all lead to large SEA. Among the three types of CDAH, the U-type has the greatest SEA and the most NPR effect under the same relative density. Finally, a wide range of SEA and Poisson's ratio of the CDAH can be obtained by rationally designing the arc wall position and the geometric parameters of the unit cell. [Display omitted] • Quasi-static crushing behaviors of three novel types of circular double arrowed honeycombs (CDAHs) through experimental tests and numerical simulations. • More Energy absorption than regular double arrowed honeycomb (DAH) due to formation of more plastic hinges of arc walls. • Good agreement between experimental and numerical results in terms of deformation mode, crushing stress and specific energy absorption (SEA). • Effects of cell number, geometric parameter and relative density on crushing responses of CDAHs. [ABSTRACT FROM AUTHOR]