Search

• Hybrid re-entrant/hexagonal CF/PA12 honeycombs were 3D printed via FFF. • Temperature-dependent mechanical and piezoresistive characteristics were evaluated. • Hybrid honeycombs excel in enhancing in-plane strength (+64 %) and energy absorption (+125 %). • Hybrid honeycombs exhibit remarkable strain-sensing abilities, boasting gauge factors of ∼146. • The hybrid honeycombs retain 40–60 % of their mechanical properties at 125 °C. This study investigates a novel self-sensing honeycomb composite structure composed of two distinct cellular layers with differing unit cell architectures, specifically hexagonal and re-entrant designs. Short carbon fiber (CF)/polyamide 12 (PA12) composite filaments with 0, 5 or 15 wt.% CF content were utilized to additively manufacture the honeycomb structures via Fused Filament Fabrication (FFF), and their mechanical and piezoresistive self-sensing characteristics were experimentally investigated under quasi-static in-plane and out-of-plane compression at both room temperature and elevated temperatures. The results reveal that the hybrid hexagonal/re-entrant (HR) honeycombs mechanically outperform their non-hybrid double-layer and single-layer counterparts under in-plane loading, reporting an increase in collapse strength and energy absorption by factors of 1.64 and 2.25, respectively. These improvements are attributed to the mechanical interactions occurring at the interface between the auxetic and non-auxetic layers within the hybrid structure, effectively enhancing its structural attributes. Furthermore, the double-layer honeycombs display excellent strain-sensing capabilities within the elastic regime, with gauge factors reaching values as high as 146. Mechanical tests conducted at elevated temperatures reveal that the CF/PA12 honeycombs retain a significant portion of their elastic modulus, strength and energy absorption even at 125 °C, while maintaining high gauge factors of up to 72.4. These honeycombs also exhibit pronounced thermoresistive behavior, evidenced by a decrease in electrical resistance of up to 41.3 % with increasing temperatures from 25 to 125 °C. Considering their exceptional combination of thermo-mechanical, thermoresistive and piezoresistive characteristics, these hybrid double-layered CF/PA12 honeycombs hold promise for potential applications in multifunctional lightweight structures, offering integrated temperature and strain-sensing capabilities. [Display omitted] [ABSTRACT FROM AUTHOR]

• A novel bi-material multistable auxetic honeycomb (BMAH) with reusable and enhanced energy-absorbing phases was designed. • The crushing stress–strain curve shows three stress plateaus, and BMAH maintains a stable Poisson's ratio even at high strain levels, transitioning from near-zero to negative and then to positive. • Under the selected material combination, the second stress plateau is 8 times greater than the first, and the third stress plateau is 17 times greater than the first, significantly improving energy absorption efficiency. • A theoretical model was established to reveal the deformation mechanism of BMAH and predict the plateau stresses and strain range for each deformation stage. • Effects of geometrical parameters and crushing velocity on BMAH stress plateaus and Poisson's ratio were investigated, and a programmable guide for designing stress plateaus and specific energy absorption is presented. The ideal energy absorption structures, in addition to possessing reusability and high energy absorption efficiency, should also possess multiple desired properties to fulfill various functional applications. In this study, a bi-material multistable auxetic honeycomb (BMAH) is fabricated by using bi-material 3D printing technology. Under in-plane crushing, multiple stress plateaus can be achieved and the Poisson's ratio can be stably tuned, allowing for a transition from near-zero to negative and then to positive. The above characteristics are attributed to the specimen's multi-path deformation. The first stress plateau is only associated with recoverable elastic deformation. The second and third stress plateaus, which are 8 times and 17 times higher respectively than the first, are associated with plastic deformation, significantly enhancing energy absorption efficiency. The deformation mechanism is theoretically analyzed, and the effects of geometric parameters on the performance of BMAH are investigated. In addition, the effect of crushing velocity on the crushing behavior of the BMAH is also discussed. As the crushing velocity increases, the total number of stress plateaus transitions from three initially to two and then to one. The developed BMAH exhibits significant potential applications in multi-stage energy absorbers and smart sensors. [ABSTRACT FROM AUTHOR]

• The proposed auxetic honeycomb possesses more excellent auxetic behavior and specific energy absorption than the conventional honeycomb. • The interaction between the structural parameters is analyzed. • The multi-objective optimization of the enhanced auxetic honeycomb (EAH) was investigated. • The theoretical model and Box-Behnken Design model were used to predict the mechanical properties of EAH. In response to the challenge of low stiffness and energy absorption capacity, various designs of negative Poisson's ratio (NPR) structures have emerged. However, these designs often lack a comprehensive analysis of other mechanical properties, leading to subpar mechanical performance. Previous studies have explored the mechanical properties response of enhanced re-entrant honeycombs (ERH) under impact conditions, revealing limitations in optimizing the structure's performance with a single objective. Therefore, this study aims to enhance ERH structural parameters to achieve superior mechanical performance through theoretical derivations and geometric optimizations. The results demonstrate that the proposed theoretical model is consistent with finite element analysis and response surface (RS) predictions. Expressions for Young's modulus, specific energy absorption, and compressive strength are proposed, facilitating the identification of structural parameters that meet specific requirements during reverse design. Furthermore, a multi-objective optimization approach optimizes the geometric parameters based on maximum energy absorption and compressive strength. The mechanical behavior of the optimized ERH is investigated using the finite element method, revealing the energy absorption capacity of 13.78 J/g while maintaining Poisson's ratio at -1.06. Additionally, the deformation mode of the optimized structure showcases enhanced stability compared to traditional honeycomb structures. The theoretical model and RS method were used to guide the design of ERH and promote the application of NPR structures. [ABSTRACT FROM AUTHOR]

• Effects of heating and cooling thermal shock on thermally induced vibration (TIV) are explored. • Influence of geometric nonlinearity under heating/cooling thermal shock forms is revealed. • The TIV characteristics of sandwich beams with auxetic honeycomb cores are discussed and compared with traditional honeycomb. • The instability conditions of the clamped beam with immovable ends under heating thermal shock are given. The nonlinear thermally induced vibration (TIV) characteristics of sandwich beams with auxetic honeycomb cores under general boundary conditions are studied. Based on first-order shear deformation theory, the dynamic governing equations are obtained through Hamilton principle, in which geometric nonlinearity and temperature dependence are considered. The temperature field along the thickness is calculated by finite element method and nonlinear TIV responses are solved via Newton-Raphson-Newmark method. The effects of temperature dependency, thermal shock forms, geometric nonlinearity, thicknesses of beam and face-sheet, boundaries and honeycomb geometrical parameters are studied. Results show that the reduction of the absolute inclined angle of the auxetic honeycomb can weaken the TIV responses. The influence of geometric nonlinearity on quasi-static and dynamic responses depends on the thermal shock form. Thermal buckling is the necessary condition for the occurrence of the TIV in clamped beams with immovable ends. Moreover, the research provides some design references to suppress the TIV responses of the sandwich beam with auxetic honeycomb core. [ABSTRACT FROM AUTHOR]