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Plasma polymer coatings were deposited from perfluoro-1,3-dimethylcyclohexane (PFDMCH) and their composition and surface properties studied by XPS, grazing-angle Fourier transform infrared spectroscopy and contact angle measurements as a function of time after fabrication as they were stored under ambient conditions for more than 2 years. The spontaneous ambient oxidation of PFDMCH plasma polymers was found to be multi-step process. The rapid initial oxygen uptake, assigned to reaction between carbon-centred radicals incorporated into the coating during deposition and in-diffusing atmospheric O 2 , was similar to that of plasma polymers deposited from hydrocarbon-based monomers (alkanes, alkylamines, alcohols), suggesting that the density of radicals incorporated during deposition was similar. Subsequently, however, the extent of oxidation was much lower for PFDMCH coatings. This can be attributed to the lack of availability of hydrogen abstraction reactions, which are important for radical propagation in hydrocarbon-based plasma polymers. While XPS recorded a continuous incorporation of oxygen for more than 2 years, the air/water contact angles decreased only during the first 2 months and on further storage remained stable. There appeared to be only a small extent of surface restructuring as assessed from the small depth variations of compositions. The surface was enriched in CF 3 groups at all times.

Approaches are described for the analysis of XPS signals from samples comprising thin conformal coatings on substrates with non-ideal surface topography. In particular, attention is focused on arbitrarily shaped rough or curved substrates. Relations are derived for the relative x-ray photoelectron intensities emitted from various elements in such non-ideal samples. The surface topography of arbitrarily rough samples is analysed by atomic force microscopy to provide a frequency histogram of the local slopes, which is incorporated into a global, multi-element analysis method for interpretation of the observed XPS elemental intensities. An analogous approach is used for the analysis of curved samples. Our algorithms also enable simultaneous analysis of successively coated multilayer structures. When the elemental composition of the individual layers is known, the fit procedure enables determination of the thickness values of single-layer and multilayer coatings. The range of validity of the theory is discussed. © 1997 by John Wiley & Sons, Ltd.

In the course of plasma deposition of organic-polymeric thin films, radicals are incorporated into the growing film. These radicals initiate spontaneous oxidation reactions that continue over many weeks when the plasma polymers are stored in air. The resultant changes to the composition with time were monitored by XPS for ethylene diamine plasma polymer samples in order to improve understanding of the products of the oxidative reactions. The broadness of all the peaks, and the multitude of functional groups expected to be present, precluded the obtainment of detailed compositional information by curve fitting for components, but shifts in the binding energies (BEs) of the N 1s and O 1s peaks with time provided useful evidence of compositional changes. As the oxygen content of the plasma polymer increased upon oxidation, the binding energy of the N 1s photoelectrons increased from 399.1 to 399.8 eV. Concurrently, the amount of nitrogen in relation to carbon (N/C) decreased from 0.42 to 0.34. As the nitrogen content of the plasma polymer decreased, the binding energy of the O 1s photoelectrons increased from 531.1 to 531.8 eV. The BE values and their shifts with time/compositional changes suggested that the oxidation process predominantly caused oxidation of the carbon atoms that had amine groups attached to them, leading to the formation of amide groups and perhaps also some imides.

A protocol for global analysis of x-ray photoelectron spectra of plasma-deposited polymer films is presented. These materials are difficult to analyse because of the multitude of different chemical groups present. The combination of different primary and secondary binding energy shifts results in relatively broad, featureless photoelectron peaks. The protocol is based on fitting a series of spectra obtained by monitoring the surface composition of a plasma polymer film over extended periods of time after deposition. Information obtained from this first round of curve-fitting is used in the form of additional constraints for a second round of fitting. This leads to a self-consistent procedure which is akin to a global approach to curve-fitting. To illustrate application of this method, results of a study of ann-heptylamine plasma polymer are described. The spectral changes on ageing provided clear evidence for radical-initiated oxidation reactions. These reactions generated additional radicals, which sustained the oxidation process for many months and not only led to substantial incorporation of oxygen into the material (forming a variety of carbon–oxygen functionalities) but also to conversion of most of the existing carbon–nitrogen functionalities to an oxidized form.