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Fast‐charging station Leipzig – the floating roof on a computer‐generated endless support For a fast‐charging station at the production site of a sports car manufacturer, a roof was to be developed that would transport the image of the brand in addition to I function as weather protection. The existing technical infrastructure, i. e., power lines that could not be built over and movement and maintenance spaces for the charging columns, only allowed for a few and, above all, irregular support points and support positions. The design process results in a seemingly floating roof whose cladding is modelled on an aerofoil supported on a single endless column. The infinite support Spline, iconographically analogous to an initially simple appearing bent‐up paper clip, ensures both the clamping of the cantilevered roof and the global reinforcement through the spatial support positions and inclinations. The geometry was developed using an evolutionary optimisation algorithm with the most outstanding efficiency while complying with the given geometric restrictions. Within the parametric structural model, in addition to the control and analysis of the static performance, the geometric implementation of the milled circular arcs at the head and foot points was also carried out. The entire process, from the development and variant study to the analysis and documentation to the production, thus took place in a closed digital process chain. Therefore, it was possible to achieve the design goal of contrasting a flat roof and a filigree support structure. [ABSTRACT FROM AUTHOR]

3DWelding – additive fabrication of structural steel elements This paper investigates the possibilities of robotic 3D printing with steel (WAAM – Wire and Arc Additive Manufacturing) in the construction industry. The aim of the project team is to develop a stable and economical manufacturing process for customized steel elements. Thus, the influence of different process parameters such as wire feed rate and travel speed on the weld shape and build‐up rate as well as on the material properties will be explained and a parameter window with stable, verified parameter sets will be defined for each material used. Three different filler metals (G 2Si1, G 3Si1, G 4Si1) are tested in terms of their strength and stiffness, with particular attention paid to the joining area between substrate and welded structure. For this purpose, test methods for testing additively manufactured components, especially for shear capacity, have been newly developed. As a proof of concept, an exemplary application is shown and the load‐bearing capacity of this connection is investigated in different configurations. [ABSTRACT FROM AUTHOR]

Universal high‐performance columns made of high‐strength steels without welding In recent years, steel‐concrete composite columns made of normal‐strength steels are seldom used owing to the economic and technological advantages of precast reinforced concrete columns. Though, the use of high‐strength structural steels bears high potential for the efficient production of composite columns with excellent structural performance that are economically competitive to precast concrete columns, there are currently major obstacles to use of the ultra‐high‐strength steels (UHSS) in Germany. Hollow section composite columns with embedded high strength steel core without welded connections provide an opportunity to regain lost market share. A research project, funded by the AiF (Arbeitsgemeinschaft industrieller Forschungsvereinigungen), is intended to explore the potential of UHSS composite columns by experimental and theoretical investigations. The present paper demonstrates the concept of such composite columns with UHSS and gives first exciting insights into the research results. In addition to column tests under ambient and fire conditions, small scale tests are necessary to investigate various influencing factors and to create the basis for new and easy to use design and construction principles that allow efficient application. [ABSTRACT FROM AUTHOR]

Abstract: Digital form‐fitting – Cog connections for complex steel structures. This paper discusses the potentials of form‐fit connections in steel structures to generate ‘digital details' which are easily adapted to different boundary conditions and organize their manufacturing and assembly. In this paper, a grid shell for a 45 m span ETFE cushion dome and a large membrane façade that use digital detailing as a basic principle for all joints of the structure, will be discussed. The projects demonstrate how the inclusion of simple digital production processes in the detail design enable rational planning, manufacturing and assembly of complex structures. Next to the new challenge in understanding geometric relationships, material properties, and manufacturing techniques, computationally expensive analysis using Finite Volume Elements with nonlinear connection and material models is necessary to the engineering of such details. [ABSTRACT FROM AUTHOR]

Abstract: In Japan, the new steel‐glass architecture of railway stations observes usually not only the typical canons of aesthetics but often also – increasingly – the local habits, traditions and social features. Moreover, such architecture is understood to respect well the natural and built environment – forming friendly compositions, which respond fairly to the needs of contemporary Japanese people. Thus, that architecture becomes certain steel‐glass art of structures. In this paper, on the basis of several practical examples, such special steel‐glass art will be presented. [ABSTRACT FROM AUTHOR]