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Horizons with cohesive character impose physical restraints on plant development, particularly when it occurs near the soil surface. Howbeit, the genesis of cohesive character in soils is associated with temporary and reversible cementation by amorphous silica. Thus, we hypothesized that the biochar obtained from residues from cashew processing would improve soil porosity and promotes silicon adsorption, consequently reducing cohesion and mechanical resistance while improving the physical quality of soils with cohesive character. We collected soil samples with deformed structure from the Bt1 horizon of a Typic Haplustult with cohesive character in northeast Brazil. These samples were used to prepare test substrates by combining air-dried and sieved soil samples and biochar at application rates of 0, 5, 10, 20, and 40 Mg ha−1. All the samples in each treatment underwent ten cycles of wetting and drying (one cycle per week) to allow the manifestation of the cohesive character. Subsequently, we assessed silicon adsorption capacity, soil bulk density, porosity, soil penetration resistance, tensile strength, and rheometric properties. In the 5 and 10 Mg ha−1 doses, the physical quality remained like the control treatment (0 Mg ha−1). The 20 and 40 Mg ha−1 doses resulted in increased soil silicon adsorption capacity (+7.6 and +15.3%, respectively), total porosity (+2.0 and +1.9%, respectively), and macroporosity (+14.6 and +15.3%, respectively), compared to the treatment without biochar. Conversely, these doses led to a reduction in soil bulk density (-0.1 and −0.8%, respectively), penetration resistance (-16.2 and −16.1%, respectively), tensile strength (-24.2 and −36.5%, respectively), deformation at the end of the linear viscoelastic range (-6.3 and −10.5%, respectively), shear stress at the end of the linear viscoelastic range (-16.4 and −26.9%, respectively), and maximum shear stress (-13.7 and −22.3%, respectively). In conclusion, the application of biochar improved soil porosity and promoted silicon adsorption, thus reducing the bulk density, cohesion, and mechanical resistance, enhancing the physical quality of soils with cohesive character, especially for doses of 20 and 40 Mg ha−1. • Biochar obtained from cashew residues adsorbs silicon (Si). • Si adsorption reduced cohesion of soil with cohesive character. • Biochar decreased soil bulk density and increased total porosity of cohesive soil. • Biochar reduced mechanical resistance at meso and microscale of cohesive soil. • 20–40 Mg ha-1 of biochar are needed to reduce cohesive character. [ABSTRACT FROM AUTHOR]