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Usually for non-destructive testing at high temperatures, ultrasonic transducers made of PZT and silver electrodes are used, but this could lead to damage to or malfunction of the ultrasonic transducer due to poor adhesion between PZT and silver. Soldering is one of the most common types of bonding used for individual parts of ultrasonic transducers (protector, backing, matching layer, etc.), but silver should be protected using additional metal layers (copper) due to its solubility in solder. A mathematical modelling could help to predict if an ultrasonic transducer was manufactured well and if it could operate up to 225 °C. The observed von Mises stresses were very high and concentrated in metal layers (silver and copper), which could lead to disbonding under long-term cyclic temperature loads. This paper presents a multilayer ultrasonic transducer (PZT, silver electrodes, copper layers, backing), which was heated evenly from room temperature to 225 °C and then cooled down. In the B-scan, it was observed that the amplitude of the reflected signal from the bottom of the sample decreased with an increase in temperature. However, after six heating-cooling cycles, the results repeated themselves and no signs of fatigue were noticed. This ultrasonic transducer was well manufactured and could be used for non-destructive testing when the environment temperature changes in cycles up to 225 °C.

Adhesively bonded dissimilar materials have attracted high interest in the aerospace and automotive industries due to their ability to provide superior structural characteristics and reduce the weight for energy savings. This work focuses on the improvement of disbond-type defect detectability using the immersion pulse-echo ultrasonic technique and an advanced post-processing algorithm. Despite the extensive work done for investigation, it is still challenging to locate such defects in dissimilar material joints due to the large differences in the properties of metals and composites as well as the multi-layered structure of the component. The objective of this work is to improve the detectability of defects in adhesively bonded aluminum and carbon fiber-reinforced plastic (CFRP) by the development of an advanced post-processing algorithm. It was determined that an analysis of multiple reflections has a high potential to improve detectability according to results received by inspection simulations and the evaluation of boundary characteristics. The impact of a highly influential parameter such as the sample curvature can be eliminated by the alignment of arrival time of signals reflected from the sample. The processing algorithm for the improvement of disbond detectability was developed based on time alignment followed by selection of the time intervals with a significant amplitude change of the signals reflected from defective and defect-free areas and shows significant improvement of disbond detectability.

Analytical modelling is an efficient approach to estimate the directivity of a transducer generating guided waves in the research field of ultrasonic non-destructive testing of the large and complex structures due to its short processing time as compared to the numerical modelling and experimental techniques. The wave patterns or the amplitude variations along the region of ultrasonic transducer itself depend on its behavior, excitation frequency, and the type of propagating wave mode. Depending on the wave-pattern of a propagating wave mode, the appropriate value of the amplitude correction factor must be multiplied to the amplitudes of the excitation signal for the accurate evaluation of directivity pattern of the ultrasonic transducers generating guided waves in analytical modelling. The objective of this work is to analyse the wave patterns under the region of macro-fiber composite (MFC) transducer to improve the accuracy of a previously developed analytical model for the prediction of directivity patterns. Firstly, the amplitude correction factor based on the wave patterns under the region of P1-type MFC (MFC-2814) transducer at two different frequencies (80 kHz, 3 periods and 220 kHz, 3 period) glued on 2 mm Al alloy plate has been estimated analytically in the case of an asymmetric (A0) guided Lamb wave. The validation of analytically estimated amplitude correction factor is performed by a proposed experimental method that allows analyzing the behaviour of MFC transducer under its region by gluing MFC on bottom surface and scanning the receiver on the top surface of the sample. Later on, the estimated amplitude correction factor is included in the previously developed 2D analytical model for the improvement in the directivity patterns of the A0 mode. The modified analytical model shows a significant improvement in the directivity pattern of the A0 wave mode in comparison to the results obtained by the previous model without considering the proper wave patterns. The results reveal that errors between the directivity estimated by the present modified 2D analytical model and experimental investigation are reduced by more than 58% in comparison to the previously developed analytical model.

Ultrasonic non-destructive testing techniques (NDT) based on the application of guided waves are already used for inspection of plate-type structures made of various materials, including composite materials. Air-coupled ultrasonic techniques are used to test such structures by means of guided waves. The objective of this research was development and investigation of air-coupled excitation of a slow A₀ Lamb wave mode in thin plastic films by a PMN-32%PT ultrasonic array. It is known that when the velocity of the A₀ mode in the film is less than the ultrasound velocity in air no leaky wave is observed in a surrounding air. It opens new possibilities for NDT of composite structures. The influence of the airborne wave may be eliminated by 3D filtering in a wavenumbers-frequency domain. A special filter and corresponding signals processing technique were developed in order to obtain directivity patterns and velocity maps of the waves propagating in all directions. The measured ultrasound velocity values prove that, with the proposed method, it is possible to excite a slow A₀ Lamb wave mode and to separate it from other parasitic waves propagating in air. Measurements of the parameters of the slow A₀ mode, such as the propagation velocity in the plastic film, may be applied for the material characterization.

In this paper, a novel 2D analytical model based on the Huygens's principle of wave propagation is proposed in order to predict the directivity patterns of contact type ultrasonic transducers in the generation of guided waves (GWs). The developed model is able to estimate the directivity patterns at any distance, at any excitation frequency and for any configuration and shape of the transducers with prior information of phase dispersive characteristics of the guided wave modes and the behavior of transducer. This, in turn, facilitates to choose the appropriate transducer or arrays of transducers, suitable guided wave modes and excitation frequency for the nondestructive testing (NDT) and structural health monitoring (SHM) applications. The model is demonstrated for P1-type macro-fiber composite (MFC) transducer glued on a 2 mm thick aluminum (Al) alloy plate. The directivity patterns of MFC transducer in the generation of fundamental guided Lamb modes (the S0 and A0) and shear horizontal mode (the SH0) are successfully obtained at 80 kHz, 5-period excitation signal. The results are verified using 3D finite element (FE) modelling and experimental investigation. The results obtained using the proposed model shows the good agreement with those obtained using numerical simulations and experimental analysis. The calculation time using the analytical model was significantly shorter as compared to the time spent in experimental analysis and FE numerical modelling., Competing Interests: The authors declare no conflict of interest.

An ultrasonic technique, invariant to temperature changes, for a density measurement of different liquids under in situ extreme conditions is presented. The influence of geometry and material parameters of the measurement system (transducer, waveguide, matching layer) on measurement accuracy and reliability is analyzed theoretically along with experimental results. The proposed method is based on measurement of the amplitude of the ultrasonic wave, reflected from the interface of the solid/liquid medium under investigation. In order to enhance sensitivity, the use of a quarter wavelength acoustic matching layer is proposed. Therefore, the sensitivity of the measurement system increases significantly. Density measurements quite often must be performed in extreme conditions at high temperature (up to 220 °C) and high pressure. In this case, metal waveguides between piezoelectric transducer and the measured liquid are used in order to protect the conventional transducer from the influence of high temperature and to avoid depolarization. The presented ultrasonic density measurement technique is suitable for density measurement in different materials, including liquids and polymer melts in extreme conditions. A new calibration algorithm was proposed. The metrological evaluation of the measurement method was performed. The expanded measurement uncertainty Uρ = 7.4 × 10(-3) g/cm(3) (1%).