Search

Additive manufacturing (AM) methods are increasingly being adopted as an alternative for mass production. In particular, Fused Deposition Modeling (FDM) technology is leading the way in this field. However, the adhesion of the layers in products produced using FDM technology is an important issue. These products are particularly vulnerable to forces acting parallel to the layers and especially to impact strength. Most products used in the industry have complex geometries and thin walls. Therefore, solid infill is often required in production, and this production must take place in the ZX orientation. This study aims to optimize the impact strength against loads acting parallel to the layers (ZX orientation) of PA6, one of the most widely used materials in the industry. This orientation is critical in terms of mechanical properties, and the mechanical characteristics are significantly lower compared to other orientations. In this study, filaments containing pure PA6 with 15% short carbon fiber and 30% glass fiber were utilized. Additionally, the printing temperature, layer thickness and heat treatment duration were used as independent variables. An L9 orthogonal array was employed for experimental design and then each experiment was repeated three times to conduct impact strength tests. Characterization, Taguchi optimization, and factor analyses were performed, followed by fracture surface characterization by SEM. As a result, the highest impact strength was achieved with pure PA6 at 8.9 kJ/m2, followed by PA6 GF30 at 8.1 kJ/m2, and the lowest impact strength was obtained with PA6 CF15 at 6.258 kJ/m2. Compared to the literature and manufacturer datasheets, it was concluded that the impact strength values had significantly increased and the chosen experimental factors and their levels, particularly nozzle temperature, were effective. [ABSTRACT FROM AUTHOR]

Over recent decades, numerous strong earthquakes have caused widespread devastation, including citywide destruction, significant loss of life, and severe structural damage. Seismic base isolation is a well-established method for mitigating earthquake-induced risks in buildings; however, its high cost often limits its implementation in developing countries. Simultaneously, the global rise in vehicle numbers has led to the accumulation of discarded tires, intensifying environmental challenges. In response to these issues, this study investigates the development of a seismic isolator matrix using recycled rubber from vehicle tires, proposed as a sustainable and cost-effective alternative. Ten recycled rubber matrices were experimentally evaluated for their physical and mechanical properties. The matrix with optimal granulometry and binder content, demonstrating superior performance, was identified. This optimized matrix underwent further validation through compression and cyclic shear tests on reduced-scale prototypes of fiber-reinforced isolators, which included five prototype designs, two of which featured flexible reinforcement. The best-performing prototype comprised a recycled rubber matrix with 15% binder and glass fiber, exhibiting vertical stiffness and damping characteristics superior to those of natural rubber. Specifically, this prototype achieved a damping ratio of up to 22%, surpassing the 10% minimum required for seismic isolation, along with a vertical stiffness of 45 kN/mm, critical for withstanding the vertical loads transferred by buildings. These findings suggest that the recycled tire rubber matrix, when combined with glass fiber, is a viable material for the production of seismic isolators. This combination utilizes discarded materials, contributing to environmental sustainability. [ABSTRACT FROM AUTHOR]

The injection molding process is one of the most widely used methods for polymer processing in mass production. Three critical factors in this process include the type of polymer, injection molding machines, and processing molds. Polypropylene (PP) is a widely used semi-crystalline polymer due to its favorable flow characteristics, including a high melt flow index and the absence of a need for a mold temperature controller. Additionally, PP exhibits good elongation and toughness, making it suitable for applications such as box hinges. However, its tensile strength is a limitation; thus, glass fiber is added to enhance this property. It is important to note that the incorporation of glass fiber increases the viscosity of PP. Multi-cavity molds are commonly employed to achieve cost-effective and efficient mass production. The filling challenges associated with geometrically balanced layouts are well documented in the literature. These issues arise due to the varying shear rates of the melt in the runner. High shear rate melts lead to high melt temperatures, which decrease melt viscosity and facilitate easier flow. Consequently, this results in an imbalanced filling phenomenon. This study examines the impact of runner size, gate size, polymer viscosity, and molding process on the filling imbalanced problem in multi-cavity injection molds. Tensile bar injection molding was performed using conventional injection molding (CIM) and microcellular injection molding (MIM) techniques. The tensile properties of the imbalanced multi-cavity molds were analyzed. Flow length within the cavity served as an indicator of the filling imbalance. Additionally, computer simulations were conducted to assess the shear rate's effect on the runner's melt temperature. The results indicated that small runner and gate sizes exacerbate the filling imbalance. Conversely, glass fiber-filled polymer composites also contribute to increased filling imbalance. However, foamed polymers can mitigate the filling imbalance phenomenon. [ABSTRACT FROM AUTHOR]

Short-fiber reinforcement is a potent approach to improving the material properties of injection-molded parts. The main consideration in such reinforced materials is to preserve the fiber length, as this is the major influence on the properties of a given composite. The aim of this work was to investigate the different influencing parameters in injection molding processing on the properties of short carbon and glass fiber-reinforced polypropylene. We investigated parameters like melt temperature and back pressure, but also machine size and pre-heating regarding their influence on the tensile properties. We found that adjustments of melt temperature and back pressure only yield small improvements in the fiber length and the tensile properties, also depending on machine size, but a pre-heating step of the granules can significantly improve the properties. [ABSTRACT FROM AUTHOR]

Thermoplastic fiberglass was compression molded in the form of thick panels with a nominal thickness of 10 mm and a size of 300 × 300 mm2. A simplified procedure was adopted to speed up the lamination procedure and adapt it to the aim of recycling waste, glass fibers, fabrics, and thermoplastic films. Low density polyethylene was used as a matrix to simplify the laboratory process, but the same procedure can be extended to other thermoplastic film, such as polyamide. The final thermoplastic composite shows unique properties in terms of its repairability, and its performance was improved by increasing the number of repairing repetitions. For this aim, a repairability test was designed in the bending configuration, and three consecutive cycles of bending/repairing/bending were carried out. The static mechanical properties of the final thermoplastic composite were, conversely, low in comparison with traditional fiberglass because of the choice of a polyethylene matrix. The bending tests showed that the maximum strength was lower than 10 MPa and the elastic modulus was less than 1 GPa. Nevertheless, the toughness of the thermoplastic composite was high, and the samples continued to deform under bending without splitting into two halves. [ABSTRACT FROM AUTHOR]

The aim of this study was to optimize a set of technological parameters (travel speed, extruder temperature, and extrusion rate) for 3D printing with a PEEK-based composite reinforced with 30 wt.% glass fibers (GFs). For this purpose, both Taguchi and finite element methods (FEM) were utilized. The artificial neural networks (ANNs) were implemented for computer simulation of full-scale experiments. Computed tomography of the additively manufactured (AM) samples showed that the optimal 3D printing parameters were the extruder temperature of 460 °C, the travel speed of 20 mm/min, and the extrusion rate of 4 rpm (the microextruder screw rotation speed). These values correlated well with those obtained by computer simulation using the ANNs. In such cases, the homogeneous micro- and macro-structures were formed with minimal sample distortions and porosity levels within 10 vol.% of both structures. The most likely reason for porosity was the expansion of the molten polymer when it had been squeezed out from the microextruder nozzle. It was concluded that the mechanical properties of such samples can be improved both by changing the 3D printing strategy to ensure the preferential orientation of GFs along the building direction and by reducing porosity via post-printing treatment or ultrasonic compaction. [ABSTRACT FROM AUTHOR]

The primary characteristic of ablative materials is their fire resistance. This study explored the development of cost-effective ablative materials formed into application-specific shapes by using a polymer matrix reinforced with ceramic powder. A thermoplastic (polypropylene; PP) and a thermoset (polyester; UPE) matrix were used to manufacture ablative materials with 50 wt% silicon carbide (SiC) particles. The reference composites (50 wt% SiC) were compared to those with 1 and 3 wt% short glass fibers (0.5 mm length) and to composites using a 1 and 3 wt% glass fiber mesh. Fire resistance was tested using a butane flame (900 °C) and by measuring the transmitted heat with a thermocouple. Results showed that the type of polymer matrix (PP or UPE) did not influence fire resistance. Composites with short glass fibers had a fire-resistance time of 100 s, while those with glass fiber mesh tripled this resistance time. The novelty of this work lies in the exploration of a specific type of material with unique percentages of SiC not previously studied. The aim is to develop a low-cost coating for industrial warehouses that has improved fire-protective properties, maintains lower temperatures, and enhances the wear and impact resistance. [ABSTRACT FROM AUTHOR]

Hole quality in composite materials is gaining interest in aerospace, automotive, and marine industries, especially for structural applications. This paper aims to investigate the quality of holes performed without a backup plate, in thin plates of glass fiber-reinforced polymer (GFRP). The samples were manufactured by two different technologies: vacuum bagging and an innovative method named vacuum mold pressing. Three experiments were designed choosing the control factors that affect the maximum cutting force, delamination factor, and surface roughness of drilled holes in composite materials based on twill fabric layers. Quality analysis of the hole features was performed by microscopy investigations. The effects of the main factors on the targets are investigated using the statistical design of experiments, considering control factors, such as support opening width, weight fraction (wf), feed per tooth, and hole area. The results showed that the feed per tooth and hole area had a more significant influence on the delamination factors and surface roughness (Sa). The best quality of the holes drilled in twill-based GFRP was achieved for a lower feed rate of 0.04 mm/tooth and used a support opening width of 55 mm. [ABSTRACT FROM AUTHOR]

This paper presents a study of the flammability and thermal decomposition products of glass fiber-reinforced epoxy resin (GFRER) with the addition of cardanol-based phosphorus-containing benzoxazine monomer (CBz) and graphene and their combinations in different proportions (up to 20 wt.%). The addition of CBz alone or in combination with graphene resulted in an increase in the limiting oxygen index (LOI) and self-extinguishing in the UL-94 HB test. The flame-retardant samples had better tensile mechanical properties than the sample without additives. The differential mass-spectrometric thermal analysis (DMSTA) of the thermal decomposition products of GFRER without additives and with the addition of CBz and graphene was carried out. CBz addition promoted the thermal decomposition of high-molecular-weight products of epoxy resin decomposition in the condensed phase and at the same time decreased the time of release of low-molecular-weight thermal decomposition products into the gas phase. Graphene addition resulted in an increase in the relative intensities of high-molecular-mass peaks compared to GFRER without additives. [ABSTRACT FROM AUTHOR]

In this study, two types of composites, polybutylene terephthalate (PBT) and epoxy resin (ER), reinforced with 20% of glass fiber (GF) are used as the comparative research objects. Their mechanical properties after thermal aging at 85~145 °C are evaluated by tensile strength and fracture morphology analysis. The results show that the composites have similar aging laws. The tensile strength of GF/PBT and GF/ER decrease gradually with the increase of aging temperature, while their elastic moduli are independent of the thermal treatment temperature. Scanning electron microscopy study of the fracture surface shows that separation of glass fiber from PBT and ER matrix becomes more obvious at higher aging temperature. The fibers on the matrix surface appear clear and smooth, and the whole pulled out GFs can be observed. As a main mechanical strength degradation mechanism, the deterioration of interface adhesion between the matrix and GF is discussed. A large difference in coefficients of thermal expansion of the matrix and GF is a main factor of the mechanical degradation. [ABSTRACT FROM AUTHOR]

In the present work, short glass fiber is superficially modified with different concentrations of polyhedral oligomeric silsesquioxanes (Trisilanol–Isobutyl, TSI-POSS) for processing as a filler in a polypropylene matrix (PP). It is observed that increasing the amount of TSI-POSS increases the fracture point and tensile strength; the opposite is the case for the strength impact property. The behaviors of both dynamic mechanical and thermal analyses are also observed. The flame behavior, i.e., the burning rate, decreases with increasing TSI-POSS in the polymers. [ABSTRACT FROM AUTHOR]

This study focuses on understanding the impact of different material compositions and printing parameters on the structural integrity of hybrid curved composite beams. Using the continuous filament fabrication technique, which is an advanced fused deposition modelling process, composite curved beams made of short carbon and various continuous fibre-reinforced nylon laminae were fabricated and subjected to four-point bending tests to assess their delamination characteristics. The results show that the presence of five flat zones in the curved region of a curved beam achieves 10% and 6% increases in maximum load and delamination strength, respectively, against a smooth curved region. The delamination response of a curved composite beam design consisting of unidirectional carbon/nylon laminae is superior to that of a curved beam made of glass fibre/nylon laminae, while the existence of highly strengthened glass fibre bundles is alternatively quite competitive. Doubling the number of continuous fibre-reinforced laminae results in an increase of up to 36% in strength by achieving a total increase in the beam thickness of 50%, although increases in mass and material cost are serious concerns. The hybrid curved beam design has a decrease in the maximum load and the strength by 11% and 13%, respectively, when compared with a non-hybrid design, which consists of some type of stronger and stiffer nylon laminae instead of short carbon fibre-reinforced conventional nylon laminae. Two-dimensional surface-based cohesive finite element models, which have a good agreement with experimental results, were also established for searching for the availability of useful virtual testing. The results from this study will greatly contribute to the design and numerical modelling of additively manufactured hybrid composite curved beams, brackets, and fittings. [ABSTRACT FROM AUTHOR]

A validation of the factorial, Taguchi and response surface methodology (RSM) statistical models is developed for the analysis of mechanical tests of hybrid materials, with an epoxy matrix reinforced with natural Chambira fiber and synthetic fibers of glass, carbon and Kevlar. These materials present variability in their properties, so for the validation of the models a research methodology with a quantitative approach based on the statistical process of the design of experiments (DOE) was adopted; for which the sampling is in relation to the design matrix using 90 treatments with three replicates for each of the study variables. The analysis of the models reveals that the greatest pressure is obtained by considering only the source elements that are significant; this is reflected in the increase in the coefficient of determination and in the predictive capacity. The modified factorial model is best suited for the research, since it has an R2 higher than 90% in almost all the evaluated mechanical properties of the material; with respect to the combined optimization of the variables, the model showed an overall contribution of 99.73% and global desirability of 0.7537. These results highlight the effectiveness of the modified factorial model in the analysis of hybrid materials. [ABSTRACT FROM AUTHOR]

With the growth of the wind energy market and the increase in the size of wind turbines, the demand for advanced composite materials with high strength and low density for wind turbine blades has become imperative. Graphene platelets (GPLs) stand out as highly premising reinforcements due to their exceptional physical properties, resulting in their widespread adoption in the composite industry in recent years. The present study aims to analyze the applicability of a graphene-platelet-reinforced composite (GPLRC) to wind turbine blades in terms of structural performance. A finite element blade model is constructed by referring to the National Renewable Energy Laboratory (NREL) 5 MW wind turbine, and its reliability is verified through a convergence test. The performance of the wind turbine blade is quantitatively examined in terms of the deflection and stress, natural frequencies, and twist angle. The applicability of the GPL-reinforced wind blade is explored through a comparison with wind blades manufactured with glass fiber and carbon nanotubes (CNTs). The comparison indicates that the performance of a wind blade can be remarkably improved by reinforcing with GPLs instead of traditional fillers, and the weight of not only the wind blade itself but also the wind turbine system can be remarkably reduced. The present results can be useful in the development of next-generation high-strength lightweight wind turbine blades. [ABSTRACT FROM AUTHOR]

In the present research work is demonstrated a cross-scale manufacturing approach for the production of multifunctional glass fiber reinforced polymer (GFRP) composite tubes with a purposely redesigned filament winding process. Up until now, limited studies have been reported towards the multiscale reinforcement direction of continuous fibers for the manufacturing of hierarchical composites at the industrial level. This study involved the development of two different multi-walled carbon nanotube (MWCNT) aqueous-based inks, which were employed for the modification of commercial glass fiber (GF) reinforcing tows via a bath coating unit in a pilot production line. The obtained multifunctional GFRP tubes presented a variety of characteristics in relation to their final mechanical, hydrothermal aging, electrical, thermal and thermoelectric properties. Results revealed that the two individual systems exhibited pronounced differences both in crushing behavior and durability performance. Interestingly, for lateral compression the MWCNT coatings comprising a polymeric dispersant minorly affected the mechanical response of the produced tubes. The crashworthiness indicators of the multifunctional tubes displayed a slight 5% variation to the respective reference values, combined with a more ductile behavior. Moreover, regarding the bulk electrical and thermal conductivity values, as well as the Seebeck coefficient factor, the corresponding tubes displayed a variance of 233% and 19% and an opposite semi-conducting sign denoting a p- and n-type character, respectively. [ABSTRACT FROM AUTHOR]

This study aimed to evaluate the effect of direct restorations using unidirectional glass fiber orientations and a short-fiber-reinforced composite (SFRC) on the fracture resistance of endodontically treated premolars with mesio-occluso-distal cavities. Ninety double-rooted premolars were selected. Fifteen teeth were left intact/as a control group. The endodontic treatment and cavity preparations of seventy-five teeth were performed and divided into five experimental groups: Resin composite (RC), modified transfixed technique + RC, circumferential technique + RC, cavity floor technique + RC, and SFRC + RC. All teeth were fractured under oblique static loading at a 30° angle using a universal testing machine. The fracture patterns were observed and classified. Data were analyzed with one-way analysis of variance, Pearson chi-square, and Tukey HSD post hoc tests (p = 0.05). The highest fracture strength values were obtained in intact teeth (599.336 N), followed by modified transfixed + RC treated teeth (496.58 N), SFRC + RC treated teeth (469.62 N), RC (443.51 N), circumferential + RC treated teeth (442.835 N), and cavity floor + RC treated teeth (404.623 N) (p < 0.05). There was no significant difference between the RC and the circumferential technique + RC (p > 0.05). Unrepairable fractures were observed at low rates (20%) in the modified transfixed + RC and SFRC + RC teeth, and at higher rates in RC (73.3%), cavity floor + RC (60%), and circumferential + RC (80%) teeth. The application of an SFRC or the modified transfixed technique yielded an improved fracture strength and the fracture pattern of ETPs being restored with a universal injectable composite. [ABSTRACT FROM AUTHOR]

A cost-effective solution to the problems that the automotive industry is facing nowadays regarding regulations on emissions and fuel efficiency is to achieve weight reduction of automobile parts. Glass fiber-reinforced polymers are regularly used to manufacture various components, and some parts may also contain thermoplastic elastomers for toughness improvement. This work aimed to investigate the effect of styrene-(ethylene-co-butylene)-styrene triblock copolymer (E) and treated fly ash (C) on the morphological, thermal, and mechanical properties of long glass fiber (G)-reinforced polypropylene (PP). Results showed that the composites obtained through melt processing methods presented similar thermal stability and improved (nano)mechanical properties compared to 25–30 wt.% G-reinforced PP composites (PP-25G/PP-30G). Specifically, the impact strength and surface hardness were greatly improved. The addition of 20 wt.% E led to a 25–39% increase in impact strength and surface elasticity, while the addition of 6.5 wt.% C led to a 16% increase in surface hardness. The composite based on 25 wt.% G, 6.5 wt.% C, and 20 wt.% E presented the best-balanced properties (8–17% increase in impact strength, 38–41% increase in axial strain, and 35% increase in surface hardness) compared with PP-30G/PP-25G. Structural and morphological analysis confirmed the presence of a strong interaction between the components that make the composites. Based on these results, the PP–G–E–C composites could be presented as a viable material for automotive applications. [ABSTRACT FROM AUTHOR]

"Interleaving" is widely used for interlaminar toughening of fiber-reinforced composites, and the structure of interleaving is one of the important factors affecting the toughening efficiency of laminates. Several experiments have demonstrated that compared to continuous and dense structures, toughening layers with structural heterogeneity can trigger multiple toughening mechanisms and have better toughening effects. On this basis, this work further investigates the application of heterogeneous toughening phases in interlaminar toughening of bidirectional GFRP. CNT was selected to construct toughening phases, which was introduced into the interlaminar of composites through efficient spraying methods. By controlling the amount of CNT, various structures of CNT toughening layers were obtained. The fracture toughness of modified laminates was tested, and their toughening mechanism was analyzed based on fracture surface observation. The results indicate that the optimal CNT usage (0.5 gsm) can increase the initial and extended values of interlayer fracture toughness by 136.0% and 82.0%, respectively. The solvent acetone sprayed with CNT can dissolve and re-precipitate a portion of the sizing agent on the surface of the fibers, which improves the bonding of the fibers to the resin. More importantly, larger discrete particles are formed between the layers, guiding the cracks to deflect in the orientation of the toughened layer. This generates additional energy dissipation and ultimately presents an optimal toughening effect. [ABSTRACT FROM AUTHOR]

The chemical structure of the surface of glass fibers, including silanized fibers, was studied. Highly efficient heat-resistant composites were obtained by impregnating silanized glass fiber with a polysulfone solution, and the effect of modification of the surface of glass fibers on the physical, mechanical and thermophysical properties of the composite materials was studied. As a result of the study, it was found that the fiber-to-polymer ratio of 70/30 wt.% showed the best mechanical properties for composites reinforced with pre-heat-treated and silanized glass fibers. It has been established that the chemical treatment of the glass fibers with silanes makes it possible to increase the mechanical properties by 1.5 times compared to composites reinforced with initial fibers. It was found that the use of silane coupling agents made it possible to increase the thermal stability of the composites. Mechanisms that improve the interfacial interaction between the glass fibers and the polymer matrix have been identified. It has been shown that an increase in adhesion occurs both due to the uniform distribution of the polymer on the surface of the glass fibers and due to the improved wettability of the fibers by the polymer. An interpenetrating network was formed in the interfacial region, providing a chemical bond between the functional groups on the surface of the glass fiber and the polymer matrix, which was formed as a result of treating the glass fiber surface with silanes, It has been shown that when treated with aminopropyltriethoxysilane, significant functional unprotonated amino groups NH+/NH2+ are formed on the surface of the fibers; such free amino groups, oriented in the direction from the fiber surface, form strong bonds with the matrix polymer. Based on experimental data, the chemical structure of the polymer/glass fiber interface was identified. [ABSTRACT FROM AUTHOR]

By integrating fiber-reinforced composites (FRCs) with Three-dimensional (3D) printing, the flexibility of lightweight structures was promoted while eliminating the mold's limitations. The design of the I-beam configuration was performed according to the equal-strength philosophy. Then, a multi-objective optimization analysis was conducted based on the NSGA-II algorithm. 3D printing was utilized to fabricate I-beams in three kinds of configurations and seven distinct materials. The flexural properties of the primitive (P-type), the designed (D-type), and the optimized (O-type) configurations were verified via three-point bending testing at a speed of 2 mm/min. Further, by combining different reinforcements, including continuous carbon fibers (CCFs), short carbon fibers (SCFs), and short glass fibers (SGFs) and distinct matrices, including polyamides (PAs), and polylactides (PLAs), the 3D-printed I-beams were studied experimentally. The results indicate that designed and optimized I-beams exhibit a 14.46% and 30.05% increase in the stiffness-to-mass ratio and a 7.83% and 40.59% increment in the load-to-mass ratio, respectively. The CCFs and SCFs result in an outstanding accretion in the flexural properties of 3D-printed I-beams, while the accretion is 2926% and 1070% in the stiffness-to-mass ratio and 656.7% and 344.4% in the load-to-mass ratio, respectively. For the matrix, PAs are a superior choice compared to PLAs for enhancing the positive impact of reinforcements. [ABSTRACT FROM AUTHOR]

This article focuses on the computational analysis of sandwich composite materials based on polypropylene, polyester, glass, and cotton fibers. In the automotive components prepared from these fiber materials, the various components are used in different proportions. Through the manufacturing process, isotropic materials become somewhat anisotropic. Part of this article is aimed at obtaining input values of material characteristics for calculations using finite element analysis (FEM) and the comparison of experimental results with FEM-based material models created using the Digimat 2023.1 software. This article analyzes the modeling of two-phase as well as multiphase composite materials. This work focuses on calculations using FEM according to the test defined in the PR375 standard for loading the finished product in the luggage compartment of a car. The defined methodology enables the application of the FEM-based calculation directly to the product design in the initial phase of research. The construction and production of expensive prototypes and the subsequent production of automotive parts is replaced by computer-based simulation. This procedure makes it possible to simulate several optimization cycles over a relatively shorter time. From the results of computational simulations, it is clear that materials based on PP/PET/glass fibers show a much higher modulus of elasticity than materials created using cotton, i.e., materials of the PP/PET/cotton type. In order to achieve a high strength and stiffness, it is, therefore, appropriate to use glass fibers in the composite materials used for such applications. [ABSTRACT FROM AUTHOR]

The aim of this study was to compare the mechanical properties and ion release from a commercially available resin-modified glass ionomer cement to a formulation reinforced by the addition of short glass fibres at various percentages. Methods: Three experimental groups were prepared by adding a mass ratio of 10%, 15% and 20% of short glass fibres to the powder portion of the cement from a capsule (GC Fuji II LC), while the control group contained no fibres. Microhardness (n = 12), fracture toughness, and flexural, compressive and diametral tensile strength (n = 8) were evaluated. To study ion release, readings were obtained utilising fluoro-selective and calcium-selective electrodes after 24 h, 7 days and 30 days (n = 12). The spatial distribution of fibres within the material was evaluated through scanning electron microscopy. The data were analysed using one-way ANOVA with a Bonferroni adjustment. Results: The findings suggest that elevating fibre weight ratios to 20 wt% results in improved mechanical properties (p < 0.05) in microhardness, flexural strength, diametral tensile strength and fracture toughness. In terms of ion release, a statistically significant difference (p < 0.001) was observed between the groups at the conclusion of 24 h and 7 days, when the fluoride release was much higher in the control group. However, after 30 days, no significant distinction among the groups was identified (p > 0.05). Regarding calcium release, no statistically significant differences were observed among the groups at any of the evaluated time points (p > 0.05). SEM showed the fibres were homogeneously incorporated into the cement in all experimental groups. Conclusions: Resin-modified glass ionomer enhanced with short glass fibres at a weight loading of 20% showcased the most favourable mechanical properties while concurrently maintaining the ability to release fluoride and calcium after a 30-day period. [ABSTRACT FROM AUTHOR]

Lightweight component design is effectively achievable through sandwich structures; many past research studies in the aerospace and racing sectors (since the 1920s) have proven it. To extend their application into the automotive and other transport industries, manufacturing cycle times must be reduced. This can be achieved by sandwich materials made of continuous fibre-reinforced thermoplastic (CFRTP) cover layers and thermoplastic honeycomb cores. To widen the application of flat thermoplastic-based sandwich panels into complex parts, a novel forming technology was developed by the Fraunhofer Institute of Microstructure of Materials and Systems (IMWS). Manufacturing defects like wrinkling and surface waviness should be minimised to achieve high reproducibility of the sandwich components. Studying different manufacturing parameters and their influence on the final part is complex and challenging to analyse through experiments, as it is time-consuming. Therefore, a finite element (FE) modelling approach is implemented to reduce such efforts. Initially, a thermoforming model is developed and validated with experimental results to check its reliability. Further, different simulations are performed to optimise the novel sandwich-forming process. In this study, a thermoplastic sandwich made of polypropylene (PP) honeycomb core and polypropylene glass fibre (PP/GF) cross-ply as cover layers was used, and its numerical model was executed in LS-DYNA software release R11.2.1. [ABSTRACT FROM AUTHOR]

The pull-out method was used to study the adhesive strength τ of "fiber–thermoset" systems with wide variations in area. Studied binders were based on resins that had different chemical natures (epoxy, epoxy phenol, orthophthalic, polyphenylsiloxane, and phenol–formaldehyde). Shear adhesive strength was determined for systems with two fiber types (glass and steel fibers). It was shown that strength τ depended on scale (area). Formation of τ occurred during the curing process and the system's subsequent cooling to the measurement temperature T. It was found that interface strength depended on measurement temperature across a wide temperature range that covered the highly elastic and the glassy state of the adhesive. The influence of residual stresses τres, acting at the "binder–fiber" interface, on the nature of the curves describing the dependence of the adhesive strength on the studied factor was experimentally shown. A qualitative explanation of the observed regularities is proposed. [ABSTRACT FROM AUTHOR]

Although epoxy resin has been extensively used in the field of wind turbine blades, polyurethane has attracted much attention in recent years, due to its potential value of better fatigue resistance, lower processing viscosity and higher strength than epoxy resin blades. Herein, we construct a dense cross-linking structure in polyurethane (PU) based on different amounts of hydroxypropyl methacrylate (HPMA) with low processing viscosity and excellent mechanical properties. By increasing the content of HPMA, the thermal stability of PU is enhanced, but the micro-morphology does not change significantly. When the content of HPMA is 50 g (in 200 g copolymer), the PU sample PH-50 exhibits a viscosity of 70 MPa·s and a gelation time of 120 min at 25 °C, which is sufficient to complete processes like pouring and filling. By post-curing the PH-50 at 80 °C for 2 h, the heat distortion temperature can reach 72 °C, indicating the increase of temperature resistance. The PU copolymers also have excellent mechanical and dynamic thermo-mechanical properties due to the cross-linking structure between PU chains and poly-HPMA chains. Additionally, the PU copolymer has excellent compatibility with various glass fiber fabrics (GFF), showing a good match in the vacuum infusion experiment and great properties in the mechanical test. By compounding PH-50 with GFF, the composite with high strength is easily prepared for a wind turbine blade in various positions. The tensile strengths of the composites are all over 1000 MPa in the 0° direction. Such composites are promising for the future development of wind turbine blades that meet the stringent requirements for outstanding processing and mechanical properties. [ABSTRACT FROM AUTHOR]

Thermoplastic pultrusion is a suitable process for fabricating continuous unidirectional thermoplastics with a uniform cross-section, high mechanical properties due to continuous fiber reinforcement, low cost, and suitability for mass production. In this paper, jute and glass fibers were reinforced with a polypropylene matrix and fabricated using the thermoplastic pultrusion process. The volumetric fraction of the composite was designed by controlling the filling ratio of the reinforcing fiber and matrix. The effects of molding parameters were investigated, such as pulling speed and molding temperature, on the mechanical properties and microstructure of the final rectangular profile composite. The pulling speed and molding temperature varied from 40 to 140 mm/min and 190 to 220 °C, respectively. The results showed that an increase in molding temperature initially led to an increase in mechanical properties, up to a certain point. Beyond that point, they started to decrease. The resin can be easily impregnated into the fiber due to the low viscosity of thermoplastic at high temperatures, resulting in increased mechanical properties. However, the increase in molding temperature also led to a rise in void content due to moisture in jute fiber, resulting in decreased mechanical properties at 210 °C. Meanwhile, un-impregnation decreased with the increase in molding temperature, and the jute fiber began to degrade at high temperatures. In the next step, with varying pulling speed, the mechanical properties decreased as the pulling speed increased, with a corresponding increase in void content and un-impregnation. This effect occurred because the resin had a shorter time to impregnate the fiber at a higher pulling speed. The decrease in mechanical properties was influenced by the increase in void content and un-impregnation, as the jute fiber degraded at higher temperatures. [ABSTRACT FROM AUTHOR]

Fibers play an important role when studying the tribological behavior of reinforced friction composites. The purpose of the current research is to develop a glass fiber reinforced polymer (GFRP) recipe with improved tribological properties as well as to find the composites with the optimal tribological behavior. A ball-on-disc tribometer was used to perform dry sliding friction testing, the obtained results were then analyzed with the ELECTRE (ELimination Et Choix Traduisant la REalite-elimination and choice translating the reality) method based on a utility matrix having process parameters the applied load, sliding velocity, and weight percentage of the fiber content. The ELECTRE method was chosen to find the optimal tribological parameters, with respect to more performance criteria, because it is one of the best multiple criteria decision-making methods. The optimal combination of parameters for the multi-response characteristics of the investigated friction composite was at an applied load of 10 N, a sliding velocity of 0.1 ms−1 and a 54% weight fiber content. The results showed that the addition of glass fiber (GF) content did not considerably improve the tribological behavior of the friction composites. In addition, from the nano focus–optical 3D scanning electron microscopy, images of the friction, tested friction and wear composites, plate formation, fiber-matrix delamination, fiber pull-out, and matrix cracking and damage, various wear mechanisms were identified. [ABSTRACT FROM AUTHOR]

In order to improve the performance of desert sand concrete, polypropylene fiber (PF) and glass fiber (GF) were used to prepare desert sand concrete (DSC) with different fiber and volume content, and the basic mechanical properties, such as cube compressive, tensile and flexural strengths, were tested and studied. Based on the mercury injection method (MIP) and scanning electron microscopy (SEM), the evolution of pore structure and interface structure was analyzed. The mechanism of fiber toughening was revealed at the microscopic level. The results show that the slump of DSC decreases with the increase in fiber content. The slump of glass-fiber-reinforced DSC (GFRDSC) is smaller than that of polypropylene-fiber-reinforced DSC (PFRDSC). The strength enhancement of DSC by fibers is in the order of flexural strength > split tensile strength > compressive strength. The flexural strength of hybrid-fiber-reinforced DSC (HyFRDSC) (0.1% PF + 0.1% GF) is increased by 40.7%. Meanwhile, fibers can improve the toughness of DSC. The MIP results show that the porosity of HyFRDSC decreased by 50.01%, and the addition of fiber can effectively refine the large pore size. The SEM results show that the incorporation of PF and GF causes the formation of a uniform and dense structure between the fibers, cement and aggregate. The two can give full play to the crack-resisting and toughening effect in different loading stages, thus improving the macromechanical properties of DSC. [ABSTRACT FROM AUTHOR]

This paper presents experimental results on the behavior of a class of glass fiber composites under low velocity impacts, in order to analyze their usage in designing low velocity impact-resistant components in car and marine industries. Also, a finite element model at the meso level (considering yarn as a compact, homogenous and isotropic material) was run with the help of Ansys Explicit Dynamics in order to point out the stages of the failure and the equivalent stress distribution on the main yarns in different layers of the composite. The composites were manufactured at laboratory scale via the laying-up and pressing method, using a quadriaxial glass fiber fabric (0°/+45°/90°/−45°) supplied by Castro Composites (Pontevedra, Spain) and an epoxy resin. The resin was a two-component resin (Biresin® CR82 and hardener CH80-2) supplied by Sika Group (Bludenz, Austria). The mass ratio for the fabric and panel was kept in the range of 0.70–0.77. The variables for this research were as follows: the number of layers of glass fiber fabric, the impact velocity (2–4 m/s, corresponding to an impact energy of 11–45 J, respectively) and the diameter of the hemispherical impactor (Φ10 mm and Φ20 mm) made of hardened steel. The tests were performed on an Instron CEAST 9340 test machine, and at least three tests with close results are presented. We investigated the influence of the test parameters on the maximum force (Fmax) measured during impact, the time to Fmax and the duration of impact, tf, all considered when the force is falling to zero again. Scanning electron microscopy and photography were used for discussing the failure processes at the fiber (micro) and panel (macro) level. At a velocity impact of 2 m/s (corresponding to an impact energy of 11 J), even the thinner panels (with two layers of quadriaxial glass fiber fabric, 1.64 mm thickness and a surface density of 3.51 kg/m2) had only partial penetration (damages on the panel face, without damage on panel back), but at a velocity impact of 4 m/s (corresponding to an impact energy of 45 J), only composite panels with six layers of quadriaxial fabric (5.25 mm thickness and a surface density of 9.89 kg/m2) presented back faces with only micro-exfoliated spots of the matrix for tests with both impactors. These results encourage the continuation of research on actual components for car and naval industries subjected to low velocity impacts. [ABSTRACT FROM AUTHOR]

The purpose of this study was to analyze the influence of Chitosan 0.2% in various final cleaning methods on the bond strength of fiberglass post (FP) to intrarradicular dentin. Ninety bovine incisors were sectioned to obtain root remnants measuring 18 mm in length. The roots were divided: G1: EDTA 17%; G2: EDTA 17% + PUI; G3: EDTA 17% + EA; G4: EDTA 17% + XPF; G5: Chitosan 2%; G6: Chitosan 2% + PUI; G7: Chitosan 2% + EA; G8: Chitosan 2% +XPF. After carrying out the cleaning methods, the posts were installed, and the root was cleaved to generate two disks from each root third. Bond strength values (MPa) obtained from the micro push-out test data were assessed by using Kruskal–Wallis and Dwass–Steel–Critchlow–Fligner tests for multiple comparisons (α = 5%). Differences were observed in the cervical third between G1 and G8 (p = 0.038), G4 and G8 (p = 0.003), G6 and G8 (p = 0.049), and Control and G8 (p = 0.019). The final cleaning method influenced the adhesion strength of cemented FP to intrarradicular dentin. Chitosan 0.2% + XPF positively influenced adhesion strength, with the highest values in the cervical third. [ABSTRACT FROM AUTHOR]

This study examines the impact of injection parameters on the weld line strength of the polyamide 6 and 30% fiberglass (PA6 + 30% FG) composite samples. The effects of filling time, packing time, packing pressure, melt temperature, and mold temperature on the ultimate tensile strength (UTS) and the elongation value of the weld line are investigated. The results reveal that the filling time factor has the lowest influence rate. On the contrary, the packing pressure has the most considerable value of UTS standard deviation, indicating that this factor has a high impact rate. The melt temperature factor has the highest elongation standard deviation, pointing out the strong impact of melt temperature on the elongation value. In reverse, the filling time factor has the lowest elongation standard deviation, showing the low impact of this factor on the elongation value. Increasing the mold temperature enhances the elongation value greatly because a higher temperature generates a better connection in the weld line area. Although the UTS value improves modestly when the mold temperature control system is used, the elongation result from the mold temperature parameter is better than expected. The UTS result from all parameters presents a minor deviation; therefore, it is lower than expected. The optimal strength result from artificial neural networks with genetic algorithm optimization is 85.1 MPa, which is higher than the best experiment result of 76.8 MPa. Scanning electron microscopy (SEM) results show that the interface between the fiberglass and the PA matrix has high adherence. The fracture surface is smooth, indicating that the PA6 + 30% FG composite sample has a high fragility level. The findings could help to increase the injection sample's weld line strength by optimizing the injection molding conditions. [ABSTRACT FROM AUTHOR]

Different modifications of woven carbon fiber (WCF) based on carbon aerogel (CAG), copper oxide nanoparticles (CuO-NPs), and lignin (LIG) has been tested and used to study their effect on the fabrication and performance of a flexible supercapacitor. New symmetric flexible supercapacitors (SFSCs) were fabricated using different separators. According to the electrochemical results, the device fabricated using CAG and woven glass fiber (WGF) in a sandwich type configuration CAG/WGF/CAG embedded in H3PO4/PVA exhibited the best performance (1.4 F/g, 0.961 W/kg, 0.161 Wh/kg). A proof of concept based on a LED powered on and a bending test was done, and the capacitor demonstrated excellent electrochemical values even during and after bending. The new device was able to recover 96.12% of its capacitance when returned to its original unbent position. The manufacturing process was critical, as the fibers or layers must be completely embedded in the gel electrolyte to function effectively. A double flexible supercapacitor connected in parallel was fabricated and it showed higher stability, in the same voltage window, yielding 311 mF/cm2 of areal capacitance. [ABSTRACT FROM AUTHOR]

Thermoplastic composite structures possess superior properties compared with thermosetting composites, including recyclability and high damage tolerance. However, the poor adhesion properties of thermoplastic composites make their joining process challenging. In this research, three bonding techniques, namely adhesive, mechanical joining, and hybrid bonding, are investigated using lap shear specimens to evaluate their mechanical properties and failure modes. The stress distributions at the joints of the three bonding techniques are analyzed by numerical simulation. The findings demonstrate that hybrid bonding enhances the strength of composite joints, albeit at the expense of some stiffness due to the presence of an open hole. This method is particularly suitable for applications that necessitate robust connections requiring high strength. [ABSTRACT FROM AUTHOR]

Composite resin is universally used for posterior teeth restorations. Fibers have been suggested for the mechanical improvement of the restorations. This study assessed the fracture resistance of class II fiber-reinforced composite restorations and compared it with the fracture resistance of three control groups: (1) healthy teeth, (2) non-fiber-reinforced restorations and (3) unrestored cavities. A search was performed using PubMed, Web of Science and Google Scholar from 15 May to 12 June 2023. Only in vitro studies from the last 10 years were included for this systematic analysis. This study was registered in the PROSPERO database, it followed PRISMA guidelines and the risk of bias was assessed using the QUIN tool. Fracture resistance median values, in Newtons (N), were calculated for the experimental and control groups (95% confidence interval). For pairwise comparison, nonparametric tests (p < 0.05) were applied. Twenty-four in vitro studies met the inclusion criteria. The fracture resistance of the experimental group was 976.0 N and differed (p < 0.05) from all controls. The experimental group showed lower values of fracture resistance than healthy teeth (1459.9 N; p = 0.048) but higher values than non-fiber-reinforced restorations (771.0 N; p = 0.008) and unrestored cavities (386.6 N; p < 0.001). In vitro systematic outcomes evidenced that glass and/or polyethylene fibers improved the fracture resistance of composite restorations. [ABSTRACT FROM AUTHOR]

The effects of thermal aging at 85~145 °C in air on the tensile and flexural mechanical properties of 20% glass fiber (GF)-reinforced commercial grade polybutylene terephthalate (PBT) composites were studied. The results showed that as the aging temperature increased, the tensile and flexural strength of the GF/PBT composites significantly decreased. However, the elastic modulus of the composites was almost independent of aging. As the aging temperature increased, the separation between GF and the PBT matrix became more pronounced, and the fibers exposed on the surface of the matrix became clearer and smoother, indicating a decrease in interfacial adhesion between the PBT matrix and GF. The reason for this decrease in strength and brittle fracture of composites is the interface damage between the GF and PBT matrix caused by the difference in their thermal expansion coefficients during thermal aging. [ABSTRACT FROM AUTHOR]

The water sorption and desorption properties of solid adsorbent materials are crucial in rotary dehumidification systems. Metal organic frameworks (MOFs) and hydrogels are mostly at the laboratory stage due to factors like the synthesis process and yield. In this study, we utilized an eco-friendly and large-scale synthesis method to prepare polyacrylamide (PAM) hydrogels (yielding approximately 500 mL from a single polymerization). Subsequently, PAM was then coated onto glass fiber paper (GFP), which serves as a commonly employed substrate in desiccant wheels. By incorporating the hygroscopic salt LiCl and optimizing the content of each component, the water sorption performance of the composite was notably improved. The water sorption and desorption performances, as well as cycling stability, were evaluated and compared with composites containing aluminum fumarate, LiCl, and GFP (AlFum-LiCl&GFP). The results revealed that PAM-LiCl&GFP outperformed AlFum-LiCl&GFP in terms of sorption capacity throughout various relative humidity (RH) levels. It achieved a water uptake of 1.06 g·g−1 at 25 °C and 30% RH, corresponding to a water sorption rate coefficient K of 15.32 × 10−4 s−1. Furthermore, the lower desorption temperature (60 °C) resulting in a desorption ratio of 82.6%, along with the excellent cycling stability and effective performance as a desiccant wheel module, provide evidence for the potential application of PAM-LiCl&GFP in desiccant wheels. [ABSTRACT FROM AUTHOR]

The thinking about metallic replacement has begun in a global context of reducing metallic alloys' use in odontology. Among the materials proposed for their replacement, poly(etheretherketone) may present interesting properties, especially in removable dentures' frames. The purpose of this study is to evaluate fracture resistance of PEEK posts-and-cores compared to non-metallic CAD/CAM materials and fiber glass posts. Forty extracted maxillary central incisors were prepared to receive posts. Samples were divided into four groups depending on whether they had been reconstructed with LuxaCam® PEEK, Enamic®, Numerys GF® or LuxaPost®. Samples were submitted to an oblique compressive test and results were statistically analyzed with ANOVA and Student's tests (or non-parametric tests depending on the conditions). Glass fiber posts and Numerys GF® reveal a significantly higher fracture resistance than LuxaCam® PEEK and Enamic®. No exclusively dental fracture has been noted for the Enamic group, which significantly distinguishes these samples from the three other groups. In our study, it appears that the conception of posts and cores with hybrid ceramic never conducts to a unique tooth fracture. By weighting the results according to the materials used, our data, obtained for the first time on this type of PEEK block, cannot confirm the possibility of using PEEK for inlay-core conception, excepted for specific cases when the material is considered in a patient presenting allergies or systemic disease contraindicating resin or metal. [ABSTRACT FROM AUTHOR]

Under high temperatures, fiber-reinforced polymers are destroyed, releasing heat, smoke, and harmful volatile substances. Therefore, composite structural elements must have sufficient fire resistance to meet the requirements established by building codes and regulations. Fire resistance of composite materials can be improved by using mineral fillers as flame-retardant additives in resin compositions. This article analyzes the effect of fire-retardant additives on mechanical properties and fire behavior of pultruded composite profiles. Five resin mixtures based on vinyl ester epoxy and on brominated vinyl ester epoxy modified with alumina trihydrate and triphenyl phosphate were prepared for pultrusion of strip profiles of 150 mm × 3.5 mm. A series of tests have been conducted to determine mechanical properties (tensile, flexural, compression, and interlaminar shear) and fire behavior (ignitability, flammability, combustibility, toxicity, smoke generation, and flame spread) of composites. It was found that additives impair mechanical properties of materials, as they the take place of reinforcing fibers and reduce the volume fraction of reinforcing fibers. Profiles based on non-brominated vinyl ester epoxy have higher tensile, compressive, and flexural properties than those based on brominated vinyl ester epoxy by 7%, 30%, and 36%, respectively. Profiles based on non-brominated epoxy resin emit less smoke compared to those based on brominated epoxy resin. Brominated epoxy-based profiles have a flue gas temperature which is seven times lower compared to those based on the non-brominated epoxy. Mineral fillers retard the spread of flame over the composite material surface by as much as 4 times and reduce smoke generation by 30%. [ABSTRACT FROM AUTHOR]

Objective: To measure the flexural strength (FS) of bulk-fill resin composites and assess their long-term water absorption and solubility properties with and without the inclusion of short glass fibres. Methods: One resin composite, everX Flow with fibres, and four commercially available bulk-fill composites without fibres, namely, PALFIQUE, Activa, SDR Plus, and Filtek Bulk Fill One, were tested. Six specimens (2 × 2 × 25 mm) were fabricated for each material and stored in water for 1 day and 30 days to measure the flexural strength using a three-point bending test. To evaluate water absorption and solubility, circular disks measuring 15 × 2 mm (n = 5) were immersed in water for 60 days, and their weights were recorded periodically. After 60 days, the specimens were dried for an additional 21 days to determine solubility. Results: Flexural strength values ranged from 101.7 to 149.1 MPa. Significant distinctions were observed among the resin composites at the onset of the study (p < 0.05). The highest FS value was identified in everX Flow, while ACT exhibited the lowest (p < 0.05). However, the flexural strength values exhibited a significant decrease with increased storage time (p < 0.05), except for ACT, which demonstrated a noteworthy increase. Concerning water absorption and solubility, ACT displayed the highest absorption, while the range of solubility varied from −0.88 to 5.8 μg/mm3. ACT also had the highest solubility, whereas everX Flow exhibited negative solubility. Significance: The addition of short fibres, along with potential differences in matrix composition, enhanced the flexural strength of everX Flow. However, the substantial reduction in flexural strength observed in everX Flow and SDR following exposure to water corroborates the manufacturers' recommendation to apply a conventional resin composite cap on these materials. [ABSTRACT FROM AUTHOR]

A 3D printed composite via the fused filament fabrication (FFF) technique has potential to enhance the mechanical properties of FFF 3D printed parts. The most commonly employed techniques for 3D composite printing (method 1) utilized premixed composite filaments, where the fibers were integrated into thermoplastic materials prior to printing. In the second method (method 2), short fibers and thermoplastic were mixed together within the extruder of a 3D printer to form a composite part. However, no research has been conducted on method 3, which involves embedding short fibers into the printed object during the actual printing process. A novel approach concerning 3D printing in situ fiber-reinforced polymer (FRP) by embedding glass fibers between deposited layers during printing was proposed recently. An experimental investigation has been undertaken to evaluate the tensile behavior of the composites manufactured by the new manufacturing method. Neat polylactic acid (PLA) and three different glass fiber-reinforced polylactic acid (GFPLA) composites with 1.02%, 2.39%, and 4.98% glass fiber contents, respectively, were 3Dprinted. Tensile tests were conducted with five repetitions for each sample. The fracture surfaces of the samples were then observed under scanning electron microscopy (SEM). In addition, the porosities of the 3D printed samples were measured with a image processing software (ImageJ 1.53t). The result shows that the tensile strengths of GFPLA were higher than the neat PLA. The tensile strength of the composites increased from GFPLA-1 (with a 1.02% glass fiber content) to GFPLA-2.4 (with a 2.39% glass fiber content), but drastically dropped at GFPLA-5 (with a 4.98% glass fiber content). However, the tensile strength of GFPLA-5 is still higher than the neat PLA. The fracture surfaces of tensile samples were observed under scanning electron microscopy (SEM). The SEM images showed the average line width of the deposited material increased as glass fiber content increased, while layer height was maintained. The intralayer bond of the deposited filaments improved via the new fiber embedding method. Hence, the porosity area is reduced as glass fiber content increased. [ABSTRACT FROM AUTHOR]

This study aims to analyze strength properties and low-cycle dynamic tests of composite materials modified with glass and basalt fibers. Biopolyamide 4.10 was used as the matrix, and the fiber contents were 15, 30, and 50% by weight. Static tensile tests, impact tests, and determination of mechanical hysteresis loops were carried out as strength tests. The length of the fibers in the produced composites and their processing properties were determined. The composite materials were compared with commercially available glass fiber-reinforced composites with 30 and 50% fiber contents. The results showed that such composites can successfully replace composite materials based on petroleum-based polymeric materials, providing high strength properties and reducing the negative environmental impact by using renewable sources. Composites with 30% basalt fiber composition were characterized by higher tensile strength by about 60% compared to commercially available composites with 30% glass fiber composition and an almost doubly increased Young's modulus. Increasing the content of basalt fibers to 50% results in a further increase in strength properties. Despite the lower tensile strength compared to polyamide 6 with 50% glass fiber content, basalt fibers provided an approximately 10% higher modulus of elasticity. [ABSTRACT FROM AUTHOR]

Unsized single-end rovings are oxygen plasma pretreated and organosilicon plasma coated using plasma nanotechnology to optimize the interphase in glass-fiber-reinforced polyester composites and to determine the achievable range of their shear strength for potential applications. This surface modification of the fibers allows us to vary the shear strength of the composite in the range of 23.1 to 45.2 MPa at reduced financial costs of the process, while the commercial sizing corresponds to 39.2 MPa. The shear strength variability is controlled by the adhesion of the interlayer (plasma nanocoating) due to the variable density of chemical bonds at the interlayer/glass interface. The optimized technological conditions can be used for continuous surface modification of rovings in commercial online fiber-processing systems. [ABSTRACT FROM AUTHOR]

Polymethylmethacrylate (PMMA) has been the most-widely used denture base material in prosthetic dentistry for the last 80 years. It is still one of the best alternatives when new methods are inapplicable. Due to the lack of some physical inadequacies occurring during cyclic use and accidental situations, various reinforcement strategies such as using nanoparticles, wires, fibers, and meshes have been investigated and reported. In this study, it was aimed to conduct a comparative investigation of the effect of fiber additives with different characteristics on the flexural properties of heat-cured PMMA denture base resins. Glass fibers (GFs), polypropylene fibers (PPFs), and carbon fibers (CFs) having 3, 6, and 12 mm lengths and 0.25, 0.50, and 1.0% concentrations (v/v) were used for the reinforcement of PMMA denture base resins. The flexural properties (flexural strength, flexural modulus, and maximum deformation) were determined using a three-point bending test, and three-way ANOVA analyses with Bonferroni corrections were performed on the test results. The morphologies of the fracture surfaces were analyzed using scanning electron microscopy. All three fibers exhibited reinforcement in the flexural strength (p < 0.001) and flexural modulus (p < 0.001) regardless of their length and concentration. The group with 1.0% 12 mm CF-reinforced PMMA exhibited the greatest flexural strength (94.8 ± 8.8 MPa), and that with 1.0% 3 mm GFs displayed the lowest flexural strength (66.9 ± 10.4 MPa) among the fiber-reinforced groups. The greatest value of the flexural modulus was displayed by the 1.0% 3 mm CF-reinforced resin (3288.3 ± 402.1 MPa). Although the CF-reinforced groups exhibited better flexural properties, CFs are not favorable for use as reinforcement in practice due to the dark gray discoloration of the denture base resin. It was concluded that PPF is a promising material for the reinforcement of heat-cured PMMA denture base resins. [ABSTRACT FROM AUTHOR]

Standard lay-up fabrication of fiber-reinforced composites (FRCs) suffer from poor out-of-plane properties and delamination resistance. While advanced manufacturing techniques (e.g., interleaving, braiding, and z-pinning) increase delamination resistance in FRCs, they typically result in significant fabrication complexity and limitations, increased manufacturing costs, and/or overall stiffness reduction. In this work, we demonstrate the use of facile digital light processing (DLP) technique to additively manufacture (AM) random glass FRCs with engineered interleaves. This work demonstrates how vat photo-polymerization techniques can be used to build composites layer-by-layer with controlled interleaf material, thickness, and placement. Note that this engineering control is almost impossible to achieve with traditional manufacturing techniques. A range of specimens were printed to measure the effect of interleaf thickness and material on tensile/flexural properties as well as fracture toughness. One important observation was the ≈60% increase in interlaminar fracture toughness achieved by using a tough resin material in the interleaf. The comparison between AM and traditionally manufactured specimens via vacuum-assisted resin transfer molding (VARTM) highlighted the limitation of AM techniques in achieving high mat consolidation. In other words, the volume fraction of AM parts is limited by the wet fiber mat process, and engineering solutions are discussed. Overall, this technique offers engineering control of FRC design and fabrication that is not available with traditional methods. [ABSTRACT FROM AUTHOR]

Poly (phenylene sulfide) (PPS) is a super engineering plastic that has not only excellent rigidity and high chemical resistance but also excellent electrical insulation properties; therefore, it can be applied as an electronic cover or an overheating prevention component. This plastic has been extensively applied in the manufacture of capacitor housing as, in addition to being a functional and lightweight material, it has a safety feature that can block the electrical connection between the electrolyte inside and outside the capacitor. Moreover, the fabrication of PPS composites with high glass fiber (GF) content facilitates the development of lightweight and excellent future materials, which widens the scope of the application of this polymer. However, the crystallinity and mechanical properties of PPS/GF composites have been found to vary depending on the cooling temperature. Although extensive studies have been conducted on the influence of cooling temperature on the crystalline behavior of PPS-based composites, there has been limited research focused particularly on PPS/GF composites for capacitor housing applications. In this study, to apply PPS/GF composites as film capacitor housings, specimens were prepared via injection molding at different cooling temperatures to investigate the composites' tensile, flexural, and impact energy absorption properties resulting in increases in mechanical properties at high cooling mold temperature. Fracture surface analysis was also performed on the fractured specimens after the impact test to confirm the orientation of the GF and the shape of the micropores. Finally, the crystallinity of the composites increased with higher cooling temperatures due to the extended crystallization time. [ABSTRACT FROM AUTHOR]

To improve the toughness and heat resistance of polylactic acid (PLA), polybutylene succinate (PBS) was sufficiently blended with PLA as the base matrix, and the glass fiber (GF) that was modified with 3-aminopropyltriethoxysilane (KF-GF) was added as the reinforcement. The results demonstrated a noteworthy boost in both mechanical and heat resistance properties when employing KH-GF, in comparison to pristine GF. When the content of KH-GF reached 20%, the tensile, flexural, and IZOD impact strength of the composites were 65.53 MPa, 83.43 MPa, and 7.45 kJ/m2, respectively, which were improved by 123%, 107%, and 189% compared to the base matrix, respectively. This enhancement was primarily attributed to the stronger interfacial adhesion between KH-GF and the PLA/PBS matrix. Furthermore, the Vicat softening temperature of the composites reached 128.7 °C, which was a result of increased crystallinity. In summary, the incorporation of KH-GF into PLA/PBS composites resulted in notable enhancements in their mechanical properties, crystallinity, and thermal characteristics. The high performance KH-GF-reinforced PLA/PBS composite showed a broad application potential in the field of biodegradable packaging, biodegradable textiles, and biodegradable plastic bags. [ABSTRACT FROM AUTHOR]

This paper discusses the mixing of polylactide (PLA) and glass fiber which use injection molding to produce a functional composite material with glass fiber properties. The injection molding process explores the influence of glass fiber ratio, melt temperature, injection speed, packing pressure, packing time and cooling time on the mechanical properties of composite. Using the orthogonal table planning experiment of the Taguchi method, the optimal parameter level combination of a single quality process is obtained through main effect analysis (MEA) and Analysis of variance (ANOVA). Then, the optimal parameter level combination of multiple qualities is obtained through principal component analysis (PCA) and data envelopment analysis (DEA), respectively. It is observed that if all the quality characteristics of tensile strength, hardness, impact strength and bending strength are considered at the same time, the optimal process conditions are glass fiber addition 20 wt %, melt temperature 185 °C, injection speed 80 mm/s, holding pressure 60 MPa, holding time 1 s and cooling time 15 s, and the corresponding mechanical properties are tensile strength 95.04 MPa, hardness 86.52 Shore D, impact strength 4.4408 J/cm2, bending strength 119.89 MPa. This study effectively enhances multiple qualities of PLA/GF composite. [ABSTRACT FROM AUTHOR]

The work is aimed at studying the impact resistance of epoxy oligomer matrices (EO) modified with polysulfone (PSU) or polyethersulfone (PES) and glass fibers reinforced plastics (GFRP) based on them under low-velocity impact conditions. The concentration dependences of strength and fracture energy of modified matrices and GFRP were determined. It has been determined that the type of concentration curves of the fracture energy of GFRP depends on the concentration and type of the modifying polymer. It is shown that strength σ and fracture energy EM of thermoplastic-modified epoxy matrices change little in the concentration range from 0 to 15 wt.%. However, even with the introduction of 20 wt.% PSU into EO, the strength increases from 164 MPa to 200 MPa, and the fracture energy from 32 kJ/m2 to 39 kJ/m2. The effect of increasing the strength and fracture energy of modified matrices is retained in GFRP. The maximum increase in shear strength (from 72 MPa to 87 MPa) is observed for GFRP based on the EO + 15 wt.% PSU matrix. For GFRP based on EO + 20 wt.% PES, the shear strength is reduced to 69 MPa. The opposite effect is observed for the EO + 20 wt.% PES matrix, where the strength value decreases from 164 MPa to 75 MPa, and the energy decreases from 32 kJ/m2 to 10 kJ/m2. The reference value for the fracture energy of GFRP 615 is 741 kJ/m2. The maximum fracture energy for GFRP is based on EO + 20 wt.% PSU increases to 832 kJ/m2 for GFRP based on EO + 20 wt.% PES—up to 950 kJ/m2. The study of the morphology of the fracture surfaces of matrices and GFRP confirmed the dependence of impact characteristics on the microstructure of the modified matrices and the degree of involvement in the process of crack formation. The greatest effect is achieved for matrices with a phase structure "thermoplastic matrix-epoxy dispersion." Correlations between the fracture energy and strength of EO + PES matrices and GFRP have been established. [ABSTRACT FROM AUTHOR]

Composite materials with carbon and glass fibers in an epoxy matrix are widely used systems due to their excellent mechanical parameters, and machining is a standard finishing operation in their manufacture. Previous studies focused exclusively on the characteristics of the fibers released into the air. This work aimed to analyze the nature of the material waste that remains on the work surface after machining. The dust on the work surface is made up of fibers and a polymer matrix, and due to its dimensions and chemical stability, it is a potentially dangerous inhalable material currently treated as regular waste. The smallest sizes of destroyed carbon fibers were generated during drilling and grinding (0.1 μm), and the smallest glass fiber particles were generated during milling (0.05 μm). Due to their nature, carbon fibers break by a tough fracture, and glass fibers by a brittle fracture. In both cases, the rupture of the fibers was perpendicular to or at an angle to the longitudinal axis of the fibers. The average lengths of destroyed carbon fibers from the tested processes ranged from 15 to 20 µm and 30 to 60 µm for glass fibers. [ABSTRACT FROM AUTHOR]

This experimental study investigated how defects, in particular fiber misalignment, affect the mechanical behavior of glass fiber composites (GFRP) under compressive loading. GFRP cross-plies with three different types of fiber misalignment, namely a fold, a wave, and an in-plane undulation, were fabricated using the resin transfer molding process. The compressive tests were performed at four different temperatures, in order to investigate the role of a change in the matrix properties on the strength of the composite. The experiments showed that the defects, especially at lower temperatures, had a significant impact on the mechanical properties of the composite, exceeding the proportion of the defects inside the composite. With increasing temperature, the damage mechanism changed from fiber-dominated to matrix-dominated and, in doing so, decreased the significance of fiber misalignment for the mechanical behavior. [ABSTRACT FROM AUTHOR]