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Wood fibers (WFs) were treated at a fixed heat temperature (180 °C) for 2−6 h and added to a polylactic acid (PLA) matrix to produce wood−PLA composite (WPC) filaments. Additionally, the effects of the heat-treated WFs on the physicomechanical properties and impact strength of the WPC filaments and 3D-printed WPC parts using fused filament fabrication (FFF) were examined. The results revealed that heat-treated WFs caused an increase in crystallinity and a significant reduction in the number of pores on the failure cross section of the WPC filament, resulting in a higher tensile modulus and lower elongation at break. Additionally, the printed WPC parts with heat-treated WFs had higher tensile strength and lower water absorption compared to untreated WPC parts. However, most of the mechanical properties and impact strength of 3D-printed WPC parts were not significantly influenced by adding heat-treated WFs. As described above, at the fixed fiber addition amount, adding heat-treated WFs improved the dimensional stability of the WPC parts and it enabled a high retention ratio of mechanical properties and impact strength of the WPC parts.

All-cellulose composites (ACCs) are manufactured using only cellulose as a raw material. Biobased materials are more sustainable alternatives to the petroleum-based composites that are used in many technical and life-science applications. In this study, an aquatic NaOH-urea solvent system was used to produce sustainable ACCs from wood-based woven textiles with and without the addition of TEMPO-oxidized nanocellulose (at 1 wt.-%). This study investigated the effects of dissolution time, temperature during hot press, and the addition of TEMPO-oxidized nanocellulose on the mechanical and thermal properties of the composites. The results showed a significant change in the tensile properties of the layered textile composite at dissolution times of 30 s and 1 min, while ACC elongation was the highest after 2 and 5 min. Changes in hot press temperature from 70 °C to 150 °C had a significant effect: with an increase in hot press temperature, the tensile strength increased and the elongation at break decreased. Incorporating TEMPO-oxidized nanocellulose into the interface of textile layers before partial dissolution improved tensile strength and, even more markedly, the elongation at break. According to thermal analyses, textile-based ACCs have a higher storage modulus (0.6 GPa) and thermal stabilization than ACCs with nanocellulose additives. This study highlights the important roles of process conditions and raw material characteristics on the structure and properties of ACCs.

Wood fibers (WFs) were treated at a fixed heat temperature (180 °C) for 2-6 h and added to a polylactic acid (PLA) matrix to produce wood-PLA composite (WPC) filaments. Additionally, the effects of the heat-treated WFs on the physicomechanical properties and impact strength of the WPC filaments and 3D-printed WPC parts using fused filament fabrication (FFF) were examined. The results revealed that heat-treated WFs caused an increase in crystallinity and a significant reduction in the number of pores on the failure cross section of the WPC filament, resulting in a higher tensile modulus and lower elongation at break. Additionally, the printed WPC parts with heat-treated WFs had higher tensile strength and lower water absorption compared to untreated WPC parts. However, most of the mechanical properties and impact strength of 3D-printed WPC parts were not significantly influenced by adding heat-treated WFs. As described above, at the fixed fiber addition amount, adding heat-treated WFs improved the dimensional stability of the WPC parts and it enabled a high retention ratio of mechanical properties and impact strength of the WPC parts.

The aim of this study was to investigate the effect of recycling on polypropylene (PP) and wood-fiber thermoplastic composites (WPCs) using a co-rotating twin-screw extruder. After nine extrusion passes microscopy studies confirmed that the fiber length decreased with the increased number of recycling passes but the increased processing time also resulted in excellent dispersion and interfacial adhesion of the wood fibers in the PP matrix. Thermal, rheological, and mechanical properties were studied. The repeated extrusion passes had minimal effect on thermal behavior and the viscosity decreased with an increased number of passes, indicating slight degradation. The recycling processes had an effect on the tensile strength of WPCs while the effect was minor on the PP. However, even after the nine recycling passes the strength of WPC was considerably better (37 MPa) compared to PP (28 MPa). The good degree of property retention after recycling makes this recycling strategy a viable alternative to discarding the materials. Thus, it has been demonstrated that, by following the most commonly used extrusion process, WPCs can be recycled several times and this methodology can be industrially adapted for the manufacturing of recycled products.

In this study, a wood fiber/polylactic acid composite (WPC) filament was used as feedstock to print the WPC part by means of fused deposition modeling (FDM). The morphology and mechanical properties of WPC parts printed at different speeds (30, 50, and 70 mm/s) were determined. The results show that the density of the printed WPC part increased as the printing speed decreased, while its surface color became darker than that of parts printed at a high speed. The printing time decreased with an increasing printing speed; however, there was a small difference in the time saving percentage without regard to the dimensions of the printed WPC part at a given printing speed. Additionally, the tensile and flexural properties of the printed WPC part were not significantly influenced by the printing speed, whereas the compressive strength and modulus of the FDM-printed part significantly decreased by 34.3% and 14.6%, respectively, when the printing speed was increased from 30 to 70 mm/s. Furthermore, scanning electronic microscopy (SEM) illustrated that the FDM process at a high printing speed produced an uneven surface of the part with a narrower width of printed layers, and pull-outs of wood fibers were more often observed on the fracture surface of the tensile sample. These results show that FDM manufacturing at different printing speeds has a substantial effect on the surface color, surface roughness, density, and compressive properties of the FDM-printed WPC part.

Wood fiber-reinforced polylactic acid (PLA) composites (WFRPCs) were used as a filament to manufacture the unidirectional WFRPC components by means of fused deposition modeling (FDM). The physico-mechanical properties of the WFRPC components printed at different extrusion temperatures (200, 210, 220, and 230 °C) were determined. The results revealed that most of the physical properties (moisture content, surface roughness, water absorption rate, and thickness swelling rate) of the printed WFRPC component were not significantly influenced by extrusion temperature, while its density and color difference increased as the extrusion temperature increased. Additionally, the tensile and flexural properties of the FDM-printed WFRPC component decreased when the extrusion temperature was more than 200 °C, whereas the compressive strength and internal bond strength increased by 15.1% and 24.3%, respectively, when the extrusion temperature was increased from 200 to 230 °C. Furthermore, scanning electronic microscopy (SEM) demonstrated that the fracture surface of the tensile component printed at a higher extrusion temperature exhibited a better compatibility at fiber/PLA interfaces and good adhesion between the extruded filament segments. These results indicate that the FDM printing process using different extrusion temperatures has a substantial impact on the surface color, density, and mechanical properties of the printed WFRPC component.

The influence of maleated polypropylene (MAPP) on the non-isothermal crystallization behavior of wood fiber (WF)-reinforced PP composites (WPCs) was investigated by a differential scanning calorimeter (DSC). The results showed that MAPP as a nucleation agent accelerated the crystallization rate of the PP matrix in WPC under the cooling process. The corresponding crystallization kinetics and activation energy were further analyzed using the Avrami method, Avrami–Ozawa method, Kissinger method, and Friedman method. The results demonstrated that MAPP significantly changed the crystal growth mechanism of the PP matrix to heterogeneous nucleation for acicular and tabular crystal growth during the annealing step. A remarkably lower cooling rate can achieve a certain relative crystallinity degree at the unit crystallization time for WPC with 3 wt % MAPP (WPCM3). Similarly, the lowest crystallization activation energy was observed for the WPCM3 among all WPCs by the Kissinger method. Furthermore, based on the Friedman method, the addition of MAPP easily caused the PP matrix to crystallize in the WPC at the initial stage of relative crystallinity.

Maleic anhydride (MAH) was used as the grafting monomer, which was prepared by melt grafting reaction in the twin screw extruder with dicumyl peroxide (DCP) as the initiator, polylactic acid grafted with maleic anhydride (MAH-g-PLA) was successfully prepared as the interface compatibilizer. The PLA/Wood fiber/MAH-g-PLA composites were prepared by melt blending and injection molding with different proportions of compatibilizer added, within which PLA was for the matrix phase and wood fiber was for the reinforcing phase. The crystallinity, microstructure, thermal stability and dynamic thermomechanical property of the composites were studied by X-ray diffraction (XRD), scanning electron microscope (SEM), thermo gravimetric analyzer (TGA) and dynamic mechanical thermal analysis (DMA). Furthermore, the mechanical and water absorption properties of the composites were also characterized. Results showed that the tensile strength and flexural strength of the composites attained the highest at 30% MAH-g-PLA added, where the crystallinity of the composites also showed the highest value. DMA results showed that the addition of MAH-g-PLA interfacial compatibilizer increased the loss modulus of the composites and improved the toughness. Scanning electron microscopy (SEM) showed that when the MAH-g-PLA was used, wood fiber is well dispersed in the PLA matrix phase, and that the interfacial compatibility between the matrix and the enhanced phase was improved. Therefore, the addition of MAH-g-PLA could improve the interfacial compatibility of PLA/Wood fiber composites and improve the mechanical properties of the composites.

All-cellulose composites (ACCs) are manufactured using only cellulose as a raw material. Biobased materials are more sustainable alternatives to the petroleum-based composites that are used in many technical and life-science applications. In this study, an aquatic NaOH-urea solvent system was used to produce sustainable ACCs from wood-based woven textiles with and without the addition of TEMPO-oxidized nanocellulose (at 1 wt.-%). This study investigated the effects of dissolution time, temperature during hot press, and the addition of TEMPO-oxidized nanocellulose on the mechanical and thermal properties of the composites. The results showed a significant change in the tensile properties of the layered textile composite at dissolution times of 30 s and 1 min, while ACC elongation was the highest after 2 and 5 min. Changes in hot press temperature from 70 °C to 150 °C had a significant effect: with an increase in hot press temperature, the tensile strength increased and the elongation at break decreased. Incorporating TEMPO-oxidized nanocellulose into the interface of textile layers before partial dissolution improved tensile strength and, even more markedly, the elongation at break. According to thermal analyses, textile-based ACCs have a higher storage modulus (0.6 GPa) and thermal stabilization than ACCs with nanocellulose additives. This study highlights the important roles of process conditions and raw material characteristics on the structure and properties of ACCs.

The aim of this study was to investigate the effect of recycling on polypropylene (PP) and wood-fiber thermoplastic composites (WPCs) using a co-rotating twin-screw extruder. After nine extrusion passes microscopy studies confirmed that the fiber length decreased with the increased number of recycling passes but the increased processing time also resulted in excellent dispersion and interfacial adhesion of the wood fibers in the PP matrix. Thermal, rheological, and mechanical properties were studied. The repeated extrusion passes had minimal effect on thermal behavior and the viscosity decreased with an increased number of passes, indicating slight degradation. The recycling processes had an effect on the tensile strength of WPCs while the effect was minor on the PP. However, even after the nine recycling passes the strength of WPC was considerably better (37 MPa) compared to PP (28 MPa). The good degree of property retention after recycling makes this recycling strategy a viable alternative to discarding the materials. Thus, it has been demonstrated that, by following the most commonly used extrusion process, WPCs can be recycled several times and this methodology can be industrially adapted for the manufacturing of recycled products.

In this study, a wood fiber/polylactic acid composite (WPC) filament was used as feedstock to print the WPC part by means of fused deposition modeling (FDM). The morphology and mechanical properties of WPC parts printed at different speeds (30, 50, and 70 mm/s) were determined. The results show that the density of the printed WPC part increased as the printing speed decreased, while its surface color became darker than that of parts printed at a high speed. The printing time decreased with an increasing printing speed; however, there was a small difference in the time saving percentage without regard to the dimensions of the printed WPC part at a given printing speed. Additionally, the tensile and flexural properties of the printed WPC part were not significantly influenced by the printing speed, whereas the compressive strength and modulus of the FDM-printed part significantly decreased by 34.3% and 14.6%, respectively, when the printing speed was increased from 30 to 70 mm/s. Furthermore, scanning electronic microscopy (SEM) illustrated that the FDM process at a high printing speed produced an uneven surface of the part with a narrower width of printed layers, and pull-outs of wood fibers were more often observed on the fracture surface of the tensile sample. These results show that FDM manufacturing at different printing speeds has a substantial effect on the surface color, surface roughness, density, and compressive properties of the FDM-printed WPC part.

Wood fiber-reinforced polylactic acid (PLA) composites (WFRPCs) were used as a filament to manufacture the unidirectional WFRPC components by means of fused deposition modeling (FDM). The physico-mechanical properties of the WFRPC components printed at different extrusion temperatures (200, 210, 220, and 230 °C) were determined. The results revealed that most of the physical properties (moisture content, surface roughness, water absorption rate, and thickness swelling rate) of the printed WFRPC component were not significantly influenced by extrusion temperature, while its density and color difference increased as the extrusion temperature increased. Additionally, the tensile and flexural properties of the FDM-printed WFRPC component decreased when the extrusion temperature was more than 200 °C, whereas the compressive strength and internal bond strength increased by 15.1% and 24.3%, respectively, when the extrusion temperature was increased from 200 to 230 °C. Furthermore, scanning electronic microscopy (SEM) demonstrated that the fracture surface of the tensile component printed at a higher extrusion temperature exhibited a better compatibility at fiber/PLA interfaces and good adhesion between the extruded filament segments. These results indicate that the FDM printing process using different extrusion temperatures has a substantial impact on the surface color, density, and mechanical properties of the printed WFRPC component.

The influence of maleated polypropylene (MAPP) on the non-isothermal crystallization behavior of wood fiber (WF)-reinforced PP composites (WPCs) was investigated by a differential scanning calorimeter (DSC). The results showed that MAPP as a nucleation agent accelerated the crystallization rate of the PP matrix in WPC under the cooling process. The corresponding crystallization kinetics and activation energy were further analyzed using the Avrami method, Avrami⁻Ozawa method, Kissinger method, and Friedman method. The results demonstrated that MAPP significantly changed the crystal growth mechanism of the PP matrix to heterogeneous nucleation for acicular and tabular crystal growth during the annealing step. A remarkably lower cooling rate can achieve a certain relative crystallinity degree at the unit crystallization time for WPC with 3 wt % MAPP (WPC M3 ). Similarly, the lowest crystallization activation energy was observed for the WPC M3 among all WPCs by the Kissinger method. Furthermore, based on the Friedman method, the addition of MAPP easily caused the PP matrix to crystallize in the WPC at the initial stage of relative crystallinity., Competing Interests: The authors declare no conflicts of interest.

Maleic anhydride (MAH) was used as the grafting monomer, which was prepared by melt grafting reaction in the twin screw extruder with dicumyl peroxide (DCP) as the initiator, polylactic acid grafted with maleic anhydride (MAH-g-PLA) was successfully prepared as the interface compatibilizer. The PLA/Wood fiber/MAH-g-PLA composites were prepared by melt blending and injection molding with different proportions of compatibilizer added, within which PLA was for the matrix phase and wood fiber was for the reinforcing phase. The crystallinity, microstructure, thermal stability and dynamic thermomechanical property of the composites were studied by X-ray diffraction (XRD), scanning electron microscope (SEM), thermo gravimetric analyzer (TGA) and dynamic mechanical thermal analysis (DMA). Furthermore, the mechanical and water absorption properties of the composites were also characterized. Results showed that the tensile strength and flexural strength of the composites attained the highest at 30% MAH-g-PLA added, where the crystallinity of the composites also showed the highest value. DMA results showed that the addition of MAH-g-PLA interfacial compatibilizer increased the loss modulus of the composites and improved the toughness. Scanning electron microscopy (SEM) showed that when the MAH-g-PLA was used, wood fiber is well dispersed in the PLA matrix phase, and that the interfacial compatibility between the matrix and the enhanced phase was improved. Therefore, the addition of MAH-g-PLA could improve the interfacial compatibility of PLA/Wood fiber composites and improve the mechanical properties of the composites., Competing Interests: The authors declare no conflict of interest.