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In recent years, plastic and metal 3D printing has experienced massive development in the professional and hobby spheres, especially for rapid prototyping, reverse engineering, maintenance and quick repairs. However, this technology is limited by a number of factors, with the most common being the cost and availability of the technology but also the lack of information on material properties. This study focuses on investigating the material properties of PLA, PETG, HIPS, PA, ABS and ASA in order to elucidate their behavior in terms of wear and thermal resistance. The research builds on previous studies focusing on the mechanical properties of these materials and includes wear testing and DMA analysis. Weight loss, frictional forces, and frictional work including relative frictional work are recorded as part of this testing. The storage modulus and loss modulus including tan(δ) were then measured using DMA.

One of the useful features of 3D-printed specimens of recycled polyethylene terephthalate glycol (R-PETG) is the ability to repetitively develop free recovery as well as the work-generating, shape-memory effect. This behavior is enabled by the R-PETG's capacity to stiffen during cooling, thus allowing for a new temporary shape to be induced. Aiming to devise an explanation for the polymer's stiffening, in this study, the variation in some of the R-PETG's parameters during cooling are emphasized and discussed. The evolution of an R-PETG filament's shape was monitored during room-temperature-bending heating-cooling cycles. Straight-shape recovery and the complete loss of stiffness were observed at the start and the end of heating, respectively, followed by the forced straightening of the filament, performed by the operator, around 40 °C, during cooling. The tests performed by dynamic mechanical analysis disclosed the rise of the storage modulus (E') after 100 °C heating followed by either liquid-nitrogen- or air-cooling to room temperature, in such a way that E' was always larger after cooling than initially. Static tests emphasized a peculiar stress variation during a heating-cooling cycle applied in air, within the heating chamber of the tensile testing machine. Tensile-failure tests were performed at -10 °C at a rate of 100 mm/min, with specimens printed at various deposition directions between 10 and 40° to the transversal direction. The specimens printed at 40°, which had the largest ultimate strains, were broken with tensile rates between 100 and 500 mm/min. Deformation rate increase favored the shift from crazing to delamination failure modes. The correlation between the structural changes, the sharp E' increase on heating, and the stiffening induced by cooling represents a novel approach that enables the use of 3D-printed R-PETG for the fabrication of the active parts of low-priced lightweight resettable actuators.

Hydrogels have been extensively studied for biomedical applications such as drug delivery, tissue-engineered scaffolds, and biosensors. There is a gap in the literature pertaining to the mechanical properties of hydrogel materials subjected to high-strain dynamic-loading conditions even though empirical data of this type are needed to advance the design of innovative biomedical designs and inform numerical models. For this work, HEMA-DMAEMA hydrogels are fabricated using a photopolymerization approach. Hydrogels are subjected to high-compression oscillatory dynamic mechanical loading at strain rates equal to 50%, 60%, and 70%, and storage and loss moduli are observed over time, e.g., 72 h and 5, 10, and 15 days. As expected, the increased strains resulted in lower storage and loss moduli, which could be attributed to a breakdown in the hydrogel network attributed to several mechanisms, e.g., increased network disruption, chain scission or slippage, and partial plastic deformation. This study helps to advance our understanding of hydrogels subjected to high strain rates to understand their viscoelastic behavior, i.e., strain rate sensitivity, energy dissipation mechanisms, and deformation kinetics, which are needed for the accurate modeling and prediction of hydrogel behavior in real-world applications.

From commercial pellets of recycled polyethylene terephthalate glycol (R-PETG), 1.75 mm diameter filaments for 3D printing were produced. By varying the filament's deposition direction between 10° and 40° to the transversal axis, parallelepiped specimens were fabricated by additive manufacturing. When bent at room temperature (RT), both the filaments and the 3D-printed specimens recovered their shape during heating, either without any constraint or while lifting a load over a certain distance. In this way, free-recovery and work-generating shape memory effects (SMEs) were developed. The former could be repeated without any visible fatigue marks for as much as 20 heating (to 90 °C)-RT cooling-bending cycles, while the latter enabled the lifting of loads over 50 times heavier than the active specimens. Tensile static failure tests revealed the superiority of the specimens printed at larger angles over those printed at 10°, since the specimens printed at 40° had tensile failure stresses and strains over 35 MPa and 8.5%, respectively. Scanning electron microscopy (SEM) fractographs displayed the structure of the successively deposited layers and a shredding tendency enhanced by the increase in the deposition angle. Differential scanning calorimetry (DSC) analysis enabled the identification of the glass transition between 67.5 and 77.3 °C, which might explain the occurrence of SMEs in both the filament and 3D-printed specimens. Dynamic mechanical analysis (DMA) emphasized a local increase in storage modulus of 0.87-1.66 GPa that occurred during heating, which might explain the development of work-generating SME in both filament and 3D-printed specimens. These properties recommend 3D-printed parts made of R-PETG as active elements in low-price lightweight actuators operating between RT and 63 °C.

Filler reinforced rubber is widely used for engineering applications; therefore, a sound characterization of the effects of physical aging is crucial for accurately predicting its viscoelastic properties within its operational temperature range. Here, the torsion pendulum is used to monitor the evolution of the storage and loss modulus of carbon black filled samples for four days after a temperature drop to 30 °C. The storage modulus presents a continuous increase, while the loss modulus generally displays a steady decrease throughout the four days that each test was conducted. The relationship of the recovery rates with the carbon black properties is also studied, analysing its dependency on the particle size and aggregate structure. The evolution of the recovery rate seems to depend linearly on the surface area while the carbon black structure appears to have a much weaker influence on the physical aging behavior for the set of compounds tested. The obtained results corroborate the presence of physical aging at room temperature for filler rubber materials and the ability of the torsion pendulum to monitor the storage and loss modulus change, providing pivotal data on the influence of physical aging on the viscoelastic properties of the material.

This experimental assessment was carried out to study the viscoelastic performance of crude oil-xanthan emulsions employing a RheoStress RS100 rheometer. Crude oil with a concentration range of 0−75% by volume was used to prepare the oil-gum emulsions. Two xanthan gums of Sigma and Kelzan were added in the emulsions with concentration ranges of 0−104 ppm. The linear viscoelastic ranges of all the tested oil-gum emulsions were found in the range of 0.1−10 Pa. Thus, the experimental tests were completed within the linear viscoelastic range of 1 Pa. The complex modulus increased gradually and steadily with frequency and gum concentration for all the examined emulsions. The addition of crude oil into the lighter xanthan concentration of <103 ppm provided almost the same behavior as the xanthan solution, whereas the presence of crude oil within the higher xanthan concentrations significantly stimulated the measured values of the complex modulus. For lower gum concentrations of up to 1000 ppm, oil concentration displayed no effect on both the storage and loss moduli, whereas for gum concentrations higher than 1000 ppm, both moduli increased gradually with crude oil concentration.

Polyethylene terephthalate (PET) is used worldwide for packing, and for this reason, it is the main material in plastic waste. The paper uses granules of recycled PET (R-PET) as raw material for producing filaments for 3D printing, subsequently used for printing the test specimens in different ways: longitudinally and at angles between 10° and 40° in this direction. Both the filaments and the printed specimens experience thermally driven shape memory effect (SME) since they have been able to recover their straight shape during heating, after being bent to a certain angle, at room temperature (RT). SME could be reproduced three times, in the case of printed specimens, and was investigated by cinematographic analysis. Then, differential scanning calorimetry (DSC) was used, in R-PET granules, filaments and 3D printed specimens, to emphasize the existence of glass transition, which represents the governing mechanism of SME occurrence in thermoplastic polymers, as well as a recrystallization reaction. Subsequently, the paper investigated the 3D printed specimens by dynamic mechanical analysis (DMA) using a dual cantilever specimen holder. Temperature (DMA-TS) and isothermal scans (DMA-Izo) were performed, with the aim to discuss the variations of storage modulus and loss modulus with temperature and time, respectively.

The effect of ultrasonic frequency mode (mono, dual and tri-frequency) and ultrasonic power (0-300 W) on structural properties (intrinsic fluorescence and sulfhydryl content) of whey protein was studied. Emulsions prepared with modified whey protein were used to form the heat-set gels, and the properties of whey protein emulsion gels (WPEG) and their digestion were investigated. The textural and rheological properties of WPEG prepared using whey protein pretreated by mono and dual-frequency ultrasound at the power between 180-240 W were enhanced, while those of WPEG prepared with whey protein pretreated by triple-frequency above the power of 180 W were declined. WPEG prepared using whey protein pretreated by dual-frequency ultrasound (DFU) with the power of 240 W had the highest hardness and storage modulus which were 3.07 and 1.41 times higher than the control. The microstructure of WPEG prepared using DFU pretreated whey protein showed homogeneous and denser networks than those of the control according to the results of confocal laser scanning microscope (CLSM). The modification in the microstructure and properties of the WPEG prepared using DFU pretreated whey protein delayed the protein disintegration during the first 30 min of gastric digestion when compared with control. Whereas the release rate of free amino group of the WPEG prepared using whey protein modified by ultrasonic pretreatment increased during the intestinal phase when compared with that of control. The results indicated that using dual-frequency ultrasound to modify whey protein is more efficient in improving the properties of WPEG, and ultrasonic power should be considered during the application of ultrasound pretreatment in producing protein gels. The fine network of WPEG prepared with whey protein pretreated by ultrasound resulted in better hardness and storage modulus. Partially unfolding of the protein induced by ultrasound pretreatment might make the whey protein more susceptible to the digestive enzyme. Our results could provide new insights for using ultrasound as the potential processing tool on designing specific protein emulsion gels as the delivery system for nutrients.

The pretreatment process is an essential step for nanofibrillated cellulose production as it enhances size reduction efficiency, reduces production cost, and decreases energy consumption. In this study, nanofibrillated cellulose (NFC) was prepared using various pretreatment processes, either chemical (i.e., acid, basic, and bleach) or hydrothermal (i.e., microwave and autoclave), followed by disintegration using high pressure homogenization from oat bran fibers. The obtained NFC were used as an emulsifier to prepare 10% oil-in-water emulsions. The emulsion containing chemically pretreated NFC exhibited the smallest oil droplet diameter ( d 32 values > 5 μm. The colors of the emulsions were mainly influenced by oil droplet size rather than the color of the fiber itself. Both NFC suspensions and NFC emulsions showed a storage modulus ( d 32 values > 5 μm. The colors of the emulsions were mainly influenced by oil droplet size rather than the color of the fiber itself. Both NFC suspensions and NFC emulsions showed a storage modulus ( G ') higher than the loss modulus ( G ″) without crossing over, indicating gel-like behavior. For emulsion stability, microwave pretreatment effectively minimized gravitational separation, and the creaming indices of all NFC-emulsions were lower than 6% for the entire storage period. In conclusion, chemical pretreatment was an effective method for nanofiber extraction with good emulsion capacity. However, the microwave with bleaching pretreatment was an alternative method for extracting nanofibers and needs further study to improve the efficiency.

A simple and scalable fabrication process of graphene nanoplatelets (GnPs)-reinforced polyether ether ketone (PEEK) filaments with enhanced mechanical and thermal performance was successfully demonstrated in this work. The developed PEEK-GnP nanocomposite filaments by a melt-extrusion process showed excellent improvement in storage modulus at 30 °C (61%), and significant enhancement in tensile strength (34%), Young's modulus (25%), and elongation at break (37%) when GnP content of 1.0 wt.% was used for the neat PEEK. Moreover, the GnPs addition to the PEEK enhanced the thermal stability of the polymer matrix. Improvement in mechanical and thermal properties was attributed to the improved dispersion of GnP inside PEEK, which could form a stronger/robust interface through hydrogen bonding and π-π* interactions. The obtained mechanical properties were also correlated to the mechanical reinforcement models of Guth and Halpin-Tsai. The GnP layers could form agglomerates as the GnP content increases (>1 wt.%), which would decline neat PEEK's crystallinity and serve as stress concentration sites inside the composite, leading to a deterioration of the mechanical performance. The results demonstrate that the developed PEEK-GnP nanocomposites can be used in highly demanding engineering sectors like 3D printing of aerospace and automotive parts and structural components of humanoid robots and biomedical devices.

(1) Background: Tendinopathy is a common injury in both human and equine athletes. Representative in vitro models are mandatory to facilitate translation of fundamental research into successful clinical treatments. Natural biomaterials like gelatin provide favorable cell binding characteristics and are easily modifiable. In this study, methacrylated gelatin (gel-MA) and norbornene-functionalized gelatin (gel-NB), crosslinked with 1,4-dithiotreitol (DTT) or thiolated gelatin (gel-SH) were compared. (2) Methods: The physicochemical properties ( 1 H-NMR spectroscopy, gel fraction, swelling ratio, and storage modulus) and equine tenocyte characteristics (proliferation, viability, and morphology) of four different hydrogels (gel-MA, gel-NB85/DTT, gel-NB55/DTT, and gel-NB85/SH75) were evaluated. Cellular functionality was analyzed using fluorescence microscopy (viability assay and focal adhesion staining). (3) Results: The thiol-ene based hydrogels showed a significantly lower gel fraction/storage modulus and a higher swelling ratio compared to gel-MA. Significantly less tenocytes were observed on gel-MA discs at 14 days compared to gel-NB85/DTT, gel-NB55/DTT and gel-NB85/SH75. At 7 and 14 days, the characteristic elongated morphology of tenocytes was significantly more pronounced on gel-NB85/DTT and gel-NB55/DTT in contrast to TCP and gel-MA. (4) Conclusions: Thiol-ene crosslinked gelatins exploiting DTT as a crosslinker are the preferred biomaterials to support the culture of tenocytes. Follow-up experiments will evaluate these biomaterials in more complex models.

Damage and fiber misalignment of woven fabrics during discontinuous polymer processing remain challenging. To overcome these obstacles, a promising switchable elastomeric adherence gripper is introduced here. The inherent surface tackiness is utilized for picking and placing large sheets. Due to the elastomer's viscoelastic material behavior, the surface properties depend on loading speed and temperature. Different peeling speeds result in different adherence strength of an interface between the gripper and the substrate. This feature was studied in a carefully designed experimental test set-up including dynamic thermomechanical, as well as dynamic mechanical compression analyses, and adherence tests. Special emphases were given to the analyses of the applicability as well as the limitation of the viscoelastic gripper and the empirically modeling of the gripper's pulling speed-dependent adherence characteristic. Two formulations of poly(dimethylsiloxane) (PDMS) with different hardnesses were prepared and analyzed in terms of their applicability as gripper. The main insights of the analyses are that the frequency dependency of the loss factor tanδ is of particular importance for the application along with the inherent surface tackiness and the low sensitivity of the storage modulus to pulling speed variations. The PDMS-soft material formulation exhibits the ideal material behavior for an adhesive gripper. Its tanδ varies within the application relevant loading speeds between 0.1 and 0.55; while the PDMS-hard formulation reveals a narrower tanδ range between 0.09 and 0.19. Furthermore, an empirical model of the pulling speed-dependent strain energy release rate G(v) was derived based on the experimental data of the viscoelastic characterizations and the probe tack tests. The proposed model can be utilized to predict the maximum mass (weight-force) of an object that can be lifted by the gripper.