Search

Studies show that long‐term operation of the rubber mixer results in wear at the end face of the mixer. End face wear increases the gap between the mixing chamber and the end face, which results in leakage and reduces the mixing performance, thereby affecting the quality of the final product. Therefore, it is of significant importance to investigate the wear of metal face during the mixing process. In the present study, calcium powder was added to the rubber compound using a mechanical blender to obtain a composite material. Then the influence of the calcium powder on metal friction and wear of the end face of the mixer was analyzed. The obtained results show that the calcium powder has anti‐friction properties, which can greatly reduce the compound wear on the metal. The lowest corrosion and wear of the compound on the metal was achieved with 5 phr of calcium powder. Meanwhile, it is found that the tensile and tear‐resistance properties of the compound with 5 phr of calcium powder are slightly lower than those without calcium powder. However, the compound with 5 phr of calcium powder has higher friction, cold resistance, wet slip resistance, and lower rolling resistance. [ABSTRACT FROM AUTHOR]

Internal mixer is an important mixing equipment. After working for a long time, the end face of the internal mixer will be worn. The abrasion of the end face can increase the gap between the mixing chamber and the end face, and then material leakage occurs, which reduces the mixing effect and affects the performance of rubber compound. Therefore, it is very necessary to study the wear of the end face in the mixing process. As one‐dimensional nanomaterial, carbon nanotubes (CNTs) have a perfect hexagonal structure and many unusual mechanical, electrical and chemical properties. In recent years, with the deepening of the research of CNTs and nanomaterial's, their broad application prospects have also been continuously revealed. This paper analyzes the influence of rubber compounds with different CNTs content on the friction and wear of the end face from the perspective of formulation, and the correlation between corrosive wear and abrasive wear is studied. In the present study, it is found that as CNTs increase, the proportion of abrasive wear increases, the proportion of corrosive wear decreases, and the amount of the metal wear decreases. With the increase of CNTs, the hindering effect of CNTs on SiO2 molecules is strengthened, the degree of silanization reaction is reduced, the output of high‐temperature water vapor is reduced, and the corrosive wear of the metal is reduced. The spatial structure of CNTs is a cylinder with hexagonal plane, and it has extremely high toughness and softness, so it has slight wear on the metal. On the one hand, CNTs hinder the movement of SiO2 molecules. On the other hand, because CNTs have the wrapping effect on SiO2 molecules, some silica aggregates have no direct contact with the metal, CNTs become the medium for silica aggregates to contact with the metal. Therefore, with the increase of CNTs, the proportion of abrasive wear gradually increases, but the total amount of the metal wear gradually decreases. [ABSTRACT FROM AUTHOR]

Internal mixer is one the most commonly used rubber‐mixing equipment, which has been applied for decades. This device can operate continuously for a long time. Accordingly, it is quite probable to have wear of the end face of the mixer. Studies show that the end face wear increases the gap between the mixing chamber and the end face, resulting in material leakage, reducing the mixing effect and ultimately affecting the properties of the compound. Therefore, it is of significant importance to study the friction and wear of the mixing compound to the metal in the mixing process. Considering the superior characteristics of graphene (GE), it is considered a revolutionary material and has been widely applied in numerous applications. In the present study, the influence of the mixing compound with different amounts of GE on the friction and wear of the metal end face was analyzed and the ratio of the corrosion wear to abrasive wear was calculated for the first time. It was found that as the amount of GE increases, the proportion of abrasive wear on the metal increases, the proportion of corrosive wear on the metal decreases, and the metal wear decreases first and then increases. Moreover, the lowest metal wear can be achieved when the amount of GE is 3 phr. [ABSTRACT FROM AUTHOR]