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Recycling of polyurethanes is largely infeasible due to the harsh reprocessing conditions and associated risks of side reactions and degradation whereas polymer networks incorporating dynamic covalent bonds represent an attractive approach to the design of recyclable materials. Here, we report findings on the dynamic nature of thiourethanes, and their application as a new class of recyclable analogs of urethane materials. A series of small molecule experiments was initially conducted to determine the equilibrium constant and exchange reaction kinetic constant for the thiol–isocyanate reaction. Furthermore, incorporating those thiourethane moieties into a cross-linked network resulted in thermoset materials that are readily depolymerized to liquid oligomers. The resultant oligomers can be re-crosslinked to thiourethanes without any loss of performance nor change in mechanical properties (peak stress of 25 MPa with max strain of 200%). Moreover, the recycled thiol oligomers from thiourethane network polymers could potentially be transformed into other materials with mechanical properties that exceed those of the initial, pristine thiourethane materials. Overall, the ease with which these polythiourethanes are polymerized, recycled and reformulated gives a new direction and hope in the design of sustainable polymers.

A combined experimental and computational study of the reactivities of seven commonly used Michael acceptors paired with two thiols within the framework of photobase-catalyzed thiol-Michael reactions is reported. The rate coefficients of the propagation (k(P)), reverse propagation (k(−P)), chain-transfer (k(CT)), and overall reaction (k(overall)) were experimentally determined and compared with the well-accepted electrophilicity parameters of Mayr and Parr, and DFT-calculated energetics. Both Mayr’s and Parr’s electrophilicity parameters predict the reactivities of these structurally varying vinyl functional groups well, covering a range of overall reaction rate coefficients from 0.5 to 6.2 s(−1). To gain insight into the individual steps, the relative energies have been calculated using DFT for each of the stationary points along this step-growth reaction between ethanethiol and the seven alkenes. The free energies of the individual steps reveal the underlying factors that control the reaction barriers for propagation and chain transfer. Both the propagation and chain transfer steps are under kinetic control. These results serve as a useful guide for Michael acceptor selection to design and predict thiol-Michael-based materials with appropriate kinetic and material properties

We present a thermally initiated thiol-Michael reaction based on initiation via the temperature-dependent thiol-TEMPO oxidation-reduction reaction. In the presence of a thiol, 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO, pK(a) = 5.5) is reduced to produce a much stronger base, i.e., tetramethylpiperidine (TMP, pK(a) = 11.4) in a temperature dependent process. This oxidation-reduction process is dramatically accelerated at elevated temperature, which allows for thermally controlled initiation of the base-catalyzed thiol-Michael addition reaction and potentially other base-catalyzed reaction systems. Several critical factors that affect base generation from TEMPO reduction were investigated via systematic variation of reaction conditions including the solvent, temperature, and the thiol type and concentration. The highly temperature-dependent attributes of this redox reaction were demonstrated in various thiol-TEMPO based systems and were further utilized to thermally control thiol-Michael polymerizations under different heating conditions. The strong amine species, TMP, formed at elevated temperatures from the TEMPO-thiol interaction combined with high temperature, enables rapid formation of thiol-Michael-based polymer networks and large scale material preparation without any detrimental effects often associated with highly exothermic polymerizations. This novel approach to develop thermally-initiated thiol-Michael polymer networks is unique, versatile and robust, resulting in wide utility in applications such as facile handling of highly reactive resins, bulk material preparation, pH sensitive materials construction, and composite/macro-particle synthesis.