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Biomimicking natural structures to create structural materials with superior mechanical performance is an area of extensive attention, yet achieving both high strength and toughness remains challenging. This study presents a novel bottom-up approach using self-assembled block copolymer templating to synthesize bicontinuous nanohybrids composed of well-ordered nanonetwork hydroxyapatite (HAp) embedded in poly(methyl methacrylate) (PMMA). This structuring transforms intrinsically brittle HAp into a ductile material, while hybridization with PMMA alleviates the strength reduction caused by porosity. The resultant bicontinuous PMMA/HAp nanohybrids, reinforced at the interface, exhibit high strength and toughness due to the combined effects of topology, nanosize, and hybridization. This work suggests a conceptual framework for fabricating flexible thin films with mechanical properties significantly surpassing those of traditional composites and top-down approaches.

Herein, we aim to develop a facile method for the fabrication of mechanical metamaterials from templated polymerization of thermosets including phenolic and epoxy resins using self-assembled block copolymer, polystyrene-polydimethylsiloxane with tripod network (gyroid), and tetrapod network (diamond) structures, as templates. Nanoindentation studies on the nanonetwork thermosets fabricated reveal enhanced energy dissipation from intrinsic brittle thermosets due to the deliberate structuring; the calculated energy dissipation for gyroid phenolic resins is 0.23 nJ whereas the one with diamond structure gives a value of 0.33 nJ. Consistently, the gyroid-structured epoxy gives a high energy dissipation value of 0.57 nJ, and the one with diamond structure could reach 0.78 nJ. These enhanced properties are attributed to the isotropic periodicity of the nanonetwork texture with plastic deformation, and the higher number of struts in the tetrapod diamond network in contrast to tripod gyroid, as confirmed by the finite element analysis.

Nanoporous polymers with gyroid nanochannels can be fabricated from the self-assembly of degradable block copolymer, polystyrene-b-poly(l-lactide) (PS-PLLA), followed by the hydrolysis of PLLA blocks. A well-defined nanohybrid material with SiO2 gyroid nanostructure in a PS matrix can be obtained using the nanoporous PS as a template for sol-gel reaction. After subsequent UV degradation of the PS matrix, a highly porous inorganic gyroid network remains, yielding a single-component material with an exceptionally low refractive index (as low as 1.1).