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Reducing hot cracking is essential for ensuring seamless production of nickel superalloys, which are extensively used in welded structures for aircraft engines. The prevalence of hot cracking in precipitation-strengthened alloy 718 is primarily governed by two factors: firstly, the chemical composition and the coarse microstructure formed during solidification, and secondly, the activation of hot cracking mechanisms, which is particularly critical in mushroom-shaped welding morphologies. In this study, different nickel-based superalloys welded using laser beam welding (LBW), more specifically bead on plate welding (BoP), specimens are compared. The cracking susceptibility of both wrought and two investment casting 718 alloys with tailored chemical compositions is examined through the application of both continuous and pulsed LBW. Additionally, various pre-weld treatments, including with and without Pre-HIP (hot isostatic pressing), are analyzed. The influences of chemical composition, LBW parameters and pre- and post-welding treatments on both internal and external cracks determined by conventional and advanced non-destructive tests are studied. A clear reduction of hot cracking susceptibility and overall welding quality improvement was observed in a tailored 718 alloy with relatively high Ni (55.6% wt) and Co (1.11% wt) contents.

This work has focused on the study of hot working behavior of Ti-Nb microalloyed steels with high Ti contents (> 0.05%). The role of Nb during the hot deformation of low carbon steels is well known: it mainly retards austenite recrystallization, leading to pancaked austenite microstructures before phase transformation and to refined room temperature microstructures. However, to design rolling schedules that result in properly conditioned austenite microstructures, it is necessary to develop models that take into account the effect of high Ti concentrations on the microstructural evolution of austenite. To that end, in this work torsion tests were performed to investigate the microstructural evolution during hot deformation of steels microalloyed with 0.03% Nb and different high Ti concentrations (0.05%, 0.1%, 0.15%). It was observed that the 0.1% and 0.15% Ti additions resulted in retarded softening kinetics at all the temperatures. This retardation can be mainly attributed to the solute drag effect exerted by Ti in solid solution. The precipitation state of the steels after reheating and after deformation was characterized and the applicability of existing microstructural evolution models was also evaluated. Determined recrystallization kinetics and recrystallized grain sizes reasonably agree with those predicted by equations previously developed for Nb-Ti microalloyed steels with lower Ti concentrations (