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Shape memory alloy (SMA) bidimensional cellular structures (CSs) have a great potential application in attenuation of vibrations due to reversible martensitic phase transformations induced by thermal or mechanical loading. This work aims to produce a thermal and mechanical characterization of CuAlMn SMA CSs produced by rapid investment casting (RIC). Structures with different unit cell geometries and thicknesses of 0.5 mm and 1 mm were manufactured by centrifugal RIC. Compression tests at different temperatures were performed on the CS to verify its thermomechanical behavior. We observed that a CS with a thickness of 0.5 mm presents greater mechanical strength and lower levels of maximum force at the end of each 5% compression cycle, ranging from approximately 1/10 to 1/3, compared to structures with a thickness of 1 mm. Among all the CS configurations, the re-entrant structure exhibited higher levels of force, with higher secant stiffness and dissipated energy. The structures resisted the application of compressive forces that varied between 125 N and 500 N for the 0.5 mm CS and between 500 N and 5500 N for the 1 mm CS. Therefore, the results showed that all CuAlMn SMA CSs produced by RIC exhibited sufficient strength to attain strain levels of up to 5% at different temperatures, and that the unit cell geometry can be used to tune the mechanical properties.

The effect of current density and bath temperature in the electroplating process on resistance to corrosion of Zn-Ni alloys was evaluated in this work. The electrolytic bath consisted of nickel sulfate, zinc sulfate, sodium sulfate, boric acid, and sodium citrate at pH 7.0. The current density was varied in the range 20–80 mA/cm2 and the bath temperature in the range 30–60 °C. Increasing, independently, the current density or the bath temperature increased the nickel content in the obtained alloy, which affected the alloy microstructure, with a predominant γ phase and cauliflower-like morphology. The nickel content in the alloys was in the range 20–42%wt. A synergistic effect between the current density and bath temperature was observed from a design of experiments and response surface models. The maximum resistance to corrosion occurred for the alloy containing 42%wt. nickel. This alloy was obtained at upper levels of current density and bath temperature, presenting a corrosion potential of −0.789 V and polarization resistance of 4136 Ω.cm2.

This study aims to manufacture and characterize titanium and nickel alloys with different molybdenum (Ti–Ni–Mo) contents, focusing on the influence of these additions on the microstructure, mechanical properties, and corrosion resistance. The relevance of this work stems from the lack of research on this specific alloy and the absence of reports in the literature with molybdenum percentages above 2 at.%. Ti50Ni50−XMox alloys were produced by the plasma arc melting method, with six different compositions (x = 0, 0.5, 1, 2, 3, and 4 at.% Mo), and a comprehensive analysis of microstructure, chemical composition, thermal, mechanical, and electrochemical properties was carried out. The results demonstrated significant alterations in the microstructure of the Ni–Ti alloy with the addition of molybdenum presenting several phases, precipitates (TiNi, Ti2Ni), and oxides (Ti4Ni2O, TiO, and TiO3). The stability of the B2 phase increased with molybdenum content, and the monoclinic martensite (B19′) phase was identified only in the Ni–Ti sample. Introducing molybdenum into the Ni–Ti alloy generated the R-phase and shifted the phase transformation peaks to lower temperatures, as differential scanning calorimetry (DSC) indicated. Microhardness and elastic modulus decreased with increasing Mo content, ranging from 494 HV to 272 HV and 74 GPa to 63 GPa, respectively. Corrosion tests revealed increased corrosion resistance with increasing Mo content, reaching a polarization resistance of 2710 kΩ·cm2 and corrosion current of 11.3 µA. Therefore, this study points to Ti–Ni–Mo alloys as potential candidates to increase the range of Ni–Ti alloy applications, mainly in biomaterials, reinforcing its relevance and need in current alloy research.

With the aid of virtual prototyping and casting numerical simulation, this work presents the optimization of an injection system used in a non-traditional investment casting process that applies perpendicular centrifugal force to inject the molten metal into refractory plaster molds. In this study, advanced techniques of simulation and production of complex geometries in Computer-Aided Design CAD (Computer-Aided Design) are used in the design of the casting system of a miniaturized simple-cubic cell structure. The cast part has a complex shape profile and needs a high surface finish with strict dimensional tolerance. The alloy used to fill the mold is an aluminum bronze shape memory alloy (SMA). CAD was used to model the part and the proposed models for casting optimization. ProCAST software was used for the numerical simulation of the casting process. Experimental parameters were used as input data for the numerical simulation. The simulation results were analyzed focusing on the identification of defects in the Cu–Al–Mn SMA simple-cubic structures. Different feeding systems have been designed to eliminate the identified defects. Concerning the molten recirculation, the optimal nozzle model has a truncated cone profile, with a larger radius of 6.5 mm, a smaller radius of 2.0 mm and a height of 8.0 mm (called here model 3). Experimental observations from cast SMA parts agree with the simulated results of the optimized nozzle model 3. In addition to the elimination of alloy recirculation with the nozzle optimization in this work, the shrinkage porosity at the upper base of the part was eliminated with the addition of a compensation volume close to the region where porosity is more intense. By exploring the possibilities offered by commercial software, the work contributes to advance the knowledge and application of the non-traditional investment casting process, highlighting its advantages and potential applications.