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This study delves into effects of deep cryogenic treatment (DCT) on enhancing the hydrogen embrittlement resistance of CoCrFeMnNi high-entropy alloy fabricated via laser powder-bed-fusion (L-PBF). Comparatively assessing as-print, conventional heat treatment, and DCT, we uncover how nanotwin formation within matrix serves as a critical mechanism to combat adverse effects of hydrogen embrittlement. This work reveals that DCT not only mitigates inherent residual stresses from L-PBF, thereby fostering dislocation redistribution and microstructural stabilization, but also synergizes with high-density dislocation cells. Our findings articulate a nuanced understanding of microstructural evolution in response to post-treatments and consequential enhancement of hydrogen embrittlement resistance.Highlights Laser-based additively manufactured CoCrFeMnNi undergoes post heat treatment and deep cryogenic treatment to tailor dislocations and residual stress.The inherent residual stress acts as the driving force for the redistribution of dislocations, leading to the development of a stable microstructure after deep cryogenic treatment.High-density dislocation cells and hydrogen collaborate to lower the local stacking fault energy, triggering gradient nanotwins.Nanotwin-ability effects by deep cryogenic treatment (77 K × 36 h) on the hydrogen embrittlement resistance of CoCrFeMnNi with interior defects are verified.

High-strength materials are essential for applications in the structural industry. However, their limited formability restricts broader industrial use. This study proposes a novel methodology to achieve an excellent combination of formability and strength. Surface heterostructuring through laser treatment induces local austenitization on the as-rolled martensitic stainless steel. The resultant bendability was significantly improved, enabling its bending to ∼180° folding while maintaining high tensile strength. Consequently, the present surface heterostructuring suggests achieving the superior combination of strength and formability by tailoring the microstructure specifically to forming. This surface heterostructuring will explore the empty area of the formability-strength relationship.

This study investigates microstructural changes and the presence of multiple stages in strain hardening ratio (SHR) resulting from the sequential occurrence of deformation-induced martensitic transformation (DIMT) during the tensile deformation of an additively manufactured ferrous medium entropy alloy (AMed-FeMEA). The inherent microstructural heterogeneity in AMed-alloys contributes to distinctive deformation mechanisms and instantaneous hardening behavior at varying strain levels. To comprehensively address this phenomenon, a semi-empirical constitutive model is presented that associates multiple stages in SHR with the occurrence rate of DIMT. The model demonstrates its applicability by characterizing tensile deformation of AMed-FeMEA at both room temperature and liquid nitrogen temperature.