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Cantilever brackets have been widely used in buildings to provide support for all kinds of pipes. In order to improve the bearing capacity of cantilever brackets, two types of reinforcement schemes are proposed, one is to sleeve a pipe, and the other is to add a haunch. Their mechanical properties are studied by numerical simulation and experimental investigation. First, the non-linear finite element (FE) simulation analysis was carried out, and the structural bearing capacity, stress distribution, and failure modes were discussed. Then, the full-scale model tests were completed to provide validation of the FE analysis. On this basis, a comparison of the FE results and test results of three kinds of cantilever brackets was discussed in detail. The results show that two reinforcement schemes can enhance the bearing capacity of the cantilever bracket significantly by 38.3% and 25.9%, respectively, and they are applicable for the reinforcement of existing cantilever brackets. [ABSTRACT FROM AUTHOR]

Aiming at the problems of a low material utilization rate and uneven stress distribution of cast-steel support joints in cable dome structures, topology optimization and additive manufacturing methods are used for optimization design and integrated manufacturing. First, the basic principle and calculation process of topology optimization are briefly introduced. Then, the initial model of the support joint is calculated and analyzed by using the universal software ANSYS Workbench 2020R2 and Altair OptiStruct, and the optimized joint is imported into Discovery Live to smooth the surface. The static behaviors of three types of joints (topology-optimized joints, joints after the smoothing treatment, and joints from practical engineering) are compared and analyzed. Finally, the joints are printed by using fused deposition modeling (FDM) technology and laser-based powder bed fusion (LBPBF) technology in additive manufacturing. The results show that the new support joint in the cable dome structure obtained by the topology optimization method has the advantages of a novel shape, a high material utilization rate, and a uniform stress distribution. Additive manufacturing technology can allow the manufacture of complex shape components with high precision and high speed. The combination of topology optimization and additive manufacturing effectively realizes the advanced design and integrated manufacturing of support joints for cable dome structures. [ABSTRACT FROM AUTHOR]

This paper studies aligned glass fiber-reinforced composites for printing. To determine the influence of fiber content and alignment on the mechanical properties of this novel material, a large number of standard test specimens were prepared, which included samples fabricated by mold-casting, randomly dispersed fiber reinforced mixtures and aligned fiber cement composites containing 10 types of fiber volume ratios manufactured by nozzle sizes ranging of 24 and 10 mm (fiber length = 12 mm). Mechanical properties and failure modes of the specimens under compression and flexural tests were studied experimentally. The anisotropic behaviors of printed samples were analyzed by different loading directions. As a result, the compressive and flexural strength of printed samples showed obvious anisotropy. With the increase of fiber volume ratio, flexural strength of the fiber reinforced composite was elevated tremendously but its compression strength reduced slightly. Moreover, fiber alignment also had a significant influence on the mechanical properties of the fiber reinforced composite. The composite cement-based material with 1 vol.-% aligned fiber exhibited an excellent flexural strength of 9.38 MPa, which increased by 483% in comparison to that of the plain cement paste. [ABSTRACT FROM AUTHOR]

In order to avoid the delamination of traditional tubular composite materials and reduce its woven cost, on an ordinary loom, the three-dimensional (3D) tubular woven fabrics were woven with basalt filament tows, and then the 3D tubular woven composites were prepared with epoxy resin by a hand layup process. The wall thickness of the 3D tubular woven composite was thin, and was only 2 mm thick. Through experiments and finite element method (FEM) simulation, the axial compression properties of the material were analyzed. The results show that the material 2 mm thick has good axial compression performance, the maximum load value of the experiment is 10,578 N, and the maximum load value of the finite element simulation is 11,285 N. The error between the two is 6.68%, indicating that the experiment and simulation have a good consistency. The failure mode of the material is also analyzed through finite element method simulation in the paper, thus revealing the failure stress propagation, local stress concentration, and failure morphology of the material. It provides an effective reference for the design and application of the 3D tubular woven composite. [ABSTRACT FROM AUTHOR]

Conventionally laminated spacer composites are extensively applied in many fields owing to their light weight. However, their impact resistance, interlaminar strength, and integrity are poor. In order to overcome these flaws, the zigzag-shaped 3D woven spacer composites were rationally designed. The zigzag-shaped 3D woven spacer fabrics with the basalt fiber filaments tows 400 tex (metric count of yarn) used as warp and weft yarns were fabricated on a common loom with low-cost processing. The zigzag-shaped 3D woven spacer composites were obtained using the VARTM (vacuum-assisted resin transfer molding) process. The three-point bending deformation and effects of damage in zigzag-shaped 3D woven spacer composites were studied both in experiment and using the finite element method (FEM). The bending properties of zigzag-shaped 3D woven spacer composites with different direction, different numbers of weaving cycle, and different heights were tested in experiments. In FEM simulation, the geometrical model was established to analyze the deformation and damage based on the 3D woven composite structure. Compared with data obtained from the experiments and FEM simulation, the results show good agreement and also prove the validity of the model. Based on the FEM results, the deformation, damage, and propagation of stress obtained from the model are very helpful in analyzing the failure mechanism of zigzag-shaped 3D woven composites. Furthermore, the results can significantly guide the fabrication process of real composite materials. [ABSTRACT FROM AUTHOR]