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This paper presents corrosion resistance results of a 12Cr ferritic ODS steel (Fe-12Cr-2W-0.5Zr-0.3Y2O3) fabricated via a powder metallurgy route as a prospective applicant for fuel cladding materials. In a spent nuclear fuel reprocessing facility, nitric acid serves as the primary solvent in the PUREX method. Therefore, fundamental immersion and electrochemical tests were conducted in various nitric acid solutions to evaluate corrosion degradation behavior. Additionally, polarization tests were also performed in 0.61 M of sodium chloride solutions (seawater-like atmosphere) as a more general, all-purpose procedure that produces valid comparisons for most metal alloys. For comparison, martensitic X46Cr13 steel was also examined under the same conditions. In general, the corrosion resistance of the 12Cr ODS steel was better than its martensitic counterpart despite a lower nominal chromium content. Potentiodynamic polarization plots exhibited a lower corrosion current and higher breakdown potentials in chloride solution in the case of the ODS steel. It was found that the corrosion rate during immersion tests was exceptionally high in diluted (0.1–3 M) boiling nitric acid media, followed by its sharp decrease in more concentrated solutions (>4 M). The results of the polarization plots also exhibited a shift toward more noble corrosion potential as the concentrations increased from 1 M to 4 M of HNO3. The results on corrosion resistance were supported by LSCM and SEM observations of surface topology and corrosion products. [ABSTRACT FROM AUTHOR]

Magnesium (Mg) and its alloys offer promise for aerospace, railway, and 3D technology applications, yet their inherent limitations, including inadequate strength, pose challenges. Magnesium matrix composites, particularly with metallic reinforcements like titanium (Ti) and its alloys, present a viable solution. Therefore, this study investigates the impact of Ti6Al4V reinforcement on AZ31 magnesium alloy composites produced using pulse plasma sintering (PPS). Results show enhanced microhardness of the materials due to improved densification and microstructural refinement. However, Ti6Al4V addition decreased corrosion resistance, leading to strong microgalvanic corrosion and substrate dissolution. Understanding these effects is crucial for designing Mg-based materials for industries like petrochemicals, where degradation-resistant materials are vital for high-pressure environments. This research provides valuable insights into developing Mg-Ti6Al4V composites with tailored properties for diverse industrial applications, highlighting the importance of considering corrosion behavior in material design. Further investigation is warranted to establish predictive correlations between Ti6Al4V content and corrosion rate for optimizing composite performance. [ABSTRACT FROM AUTHOR]

The interest in the Spark Plasma Sintering (SPS) technique has continuously increased over the last few years. This article shows the possibility of the development of an SPS device used for material processing and synthesis in both scientific and industrial applications and aims to present manufacturing methods and the versatility of an SPS device, presenting examples of processing Arc-Melted- (half-Heusler, cobalt triantimonide) and Self-propagating High-temperature Synthesis (SHS)-synthesized semiconductor (bismuth telluride) materials. The SPS system functionality development is presented, the purpose of which was to broaden the knowledge of the nature of SPS processes. This approach enabled the precise design of material sintering processes and also contributed to increasing the repeatability and accuracy of sintering conditions. [ABSTRACT FROM AUTHOR]

Ferritic ODS steel elemental powder compositions with various Zr content (0.3–1.0 wt.%), ground in a Pulverisette 6 planetary ball mill, were extensively studied by X-ray diffraction line profile analysis, microscopic observations, microhardness testing and particle size measurements. A characteristic three-stage process of flattening the soft powders, formation of convoluted lamellae and, finally, formation of nanocrystalline grains was observed. In order to quantify the microstructural properties, expressed mainly in terms of crystallite size and dislocation density, a methodology for detailed and accurate microstructure analysis of nanosized and severely deformed materials was proposed by the Whole Powder Pattern Modelling (WPPM) approach. In the case of the proposed ODS alloy composition, the overlapping of Fe and Cr Bragg reflections makes the microstructure analysis certainly more complicated. The results showed that the microstructure of powders evolved towards the nanocrystalline state consisting of fine (diameter of ~15 nm) and narrowly dispersed domains, with extensive dislocation density exceeding 10 16 m−2. [ABSTRACT FROM AUTHOR]

Additive manufacturing (AM) has seen remarkable development in recent years due to relatively high efficiency of the process. Cold spraying (CS) is a particular method of AM, in which titanium and titanium alloy powders are used. CS is a very competitive technology enabling the deposition of coatings, repairing machine parts, and manufacturing new components. For specific applications, the surface of cold-sprayed materials may require further processing. This paper reports an attempt to employ laser surface treatment (LST) of cold-sprayed coatings on an aluminium alloy substrate. The influence of laser beam interaction time on the coatings' properties was analysed. The microstructure was investigated and observed employing scanning electron microscopy (SEM). To evaluate residual stress after CS and LST, the sin2ψ technique was used. Investigations were also performed on Vickers hardness, contact angle, and surface roughness. Significant changes in the surface morphology of the coatings and elevated residual stress levels dependent on the laser beam interaction time were observed. Increased Vickers hardness was recorded for titanium alloy Ti6Al4V. LST also led to increased surface hydrophilicity of the modified materials Ti and Ti6Al4V. [ABSTRACT FROM AUTHOR]