2,054 results
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2. Paper-Based Laminates Impregnated with a Hybrid Lignin-Phenol-Formaldehyde Resin.
- Author
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Němec, Miroslav, Hájková, Kateřina, and Hýsek, Štěpán
- Subjects
- *
LAMINATED materials , *LIGNIN structure , *LIGNINS , *WATER immersion , *LAMINATED plastics , *BENDING strength , *SCANNING electron microscopy , *HOT pressing - Abstract
In this study, high-pressure laminates (HPL) impregnated with phenol-formaldehyde (PF) resins enriched with kraft lignin were developed. Pulverised kraft lignin was added to the commercial PF resin in the amounts of 1% and 5% (solid to solid). Laminates were manufactured using pressure impregnation of the resins into the papers and using hot pressing of HPL in a laboratory press. Laminates with a lignin content of 1% (L-LPF-1) showed the highest bending strength (72.42 MPa) and Brinell hardness (9.41); they also exhibited the best moisture uptake (9.61) and thickness swelling after immersion in water (3.32%). Except for impact bending, laminates with a lignin content of 5% (L-LPF-5) had worse properties. However, the differences between the variants are mostly not statistically significant and are comparable with the results of commercial PF resin. Scanning electron microscopy confirmed the homogenous structure of produced laminates and the occurrence of cohesive failures in ruptured L-LPF-1 laminates, whereas in ruptured L-LPF-5 laminates adhesive failures were also observed. Based on the conducted research it can be said that the utilisation of kraft lignin as an additive to PF resin (in the amount of 1%) has a positive effect on the produced HPL. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
3. Embossing Pressure Effect on Mechanical and Softness Properties of Industrial Base Tissue Papers with Finite Element Method Validation.
- Author
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Vieira, Joana Costa, Mendes, António de O., Ribeiro, Marcelo Leite, Vieira, André Costa, Carta, Ana Margarida, Fiadeiro, Paulo Torrão, and Costa, Ana Paula
- Subjects
FINITE element method ,INDUSTRIAL property ,MATERIAL plasticity ,TISSUES - Abstract
Embossing is a converting process in which the surface of a tissue paper sheet is changed under high pressure, allowing different functions. In this work, the authors intend to study how the embossing pressure affects the main properties of tissue paper, using a laboratory embossing system. An optimum pressure was achieved at 2.8 bar to this embossing laboratory set-up. The effect of pressure when densifying the paper sheet gives it a gain in mechanical strength but no differences in terms of liquid absorbency. The two embossing patterns present different behaviors but both evidence losses in mechanical and softness properties. On the other hand, the finite element method (FEM) does not show clear evidence of how the pressure affects the paper strength. For the deco die, it is possible to observe that the amount of yielding is slightly higher for lower pressure (2.4 bar), but this plasticity state parameter is very similar for 2.8 bar and 3.2 bar. For the micro die, FEM simulations of the manufacturing pressure do not show a considerable impact on the amount of plasticity state of the material; only for 3.2 bar, it shows a change in the pattern of the plasticity state of the paper during the embossing processes. In the end, to achieve a final product with excellent quality, it is important to make a compromise between the various properties. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
4. Obtaining and Utilizing Cellulose Fibers with in-Situ Loading as an Additive for Printing Paper.
- Author
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Fortuna, Maria Emiliana, Harja, Maria, Bucur, Daniel, and Cimpeanu, Sorin Mihai
- Subjects
- *
CELLULOSE fibers , *PRINTING paper , *PRECIPITATION (Chemistry) , *SCANNING electron microscopes , *X-ray diffraction , *OPTICAL properties - Abstract
The goal of this study was to analyze the effects of cellulose fibers loading by precipitation in-situ of calcium carbonate over the properties of printing paper obtained from mixtures of the softwood and hardwood fibers. The effects of fibers with in-situ loading were analyzed comparatively with conventional paper loading respectively, by adding precipitated calcium carbonate into fiber stock. The effectiveness of the methods was evaluated by various analyses and investigations: calcium carbonate content, Scanning electron microscope (SEM) images, X-ray diffraction, optical and mechanical properties of the paper sheets. The evaluation of the effects on paper properties led to the conclusion that, at the same filler content, the in-situ loading method gives higher opacity and brightness than conventional methods. The utilization of cellulose fibers with in-situ loading as additive, shown as a modification of the ratio between fibers with in-situ loading and fibers without loading, regardless of whether they are softwood or hardwood fibers, allowed us to optimize printing paper properties, especially regarding the relationship between optical and strength properties. [ABSTRACT FROM AUTHOR]
- Published
- 2013
- Full Text
- View/download PDF
5. Method for Calculating the Bending Stiffness of Honeycomb Paperboard.
- Author
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Kmita-Fudalej, Gabriela, Kołakowski, Zbigniew, and Szewczyk, Włodzimierz
- Subjects
CARDBOARD ,HONEYCOMB structures ,BENDING machines ,MEASUREMENT errors ,RAW materials - Abstract
The article presents continued considerations presented in a prior publication on the development of a model for calculating the bending stiffness BS of cellular honeycomb paperboards, applying the strength properties of paper raw materials used for the production of paperboard and the geometric parameters of cellular board. The results of BS calculations obtained by using the analytical model presented in the prior publication were significantly overestimated in relation to the value obtained by measurements. The calculation error in relation to the measurement value for the tested group of paperboards in the case of bending stiffness in the machine direction MD was within the range from 23% to 116%, and the average error was 65%, while in the cross direction CD, it was within the range from 2% to 54%, and the average error was 31%. The calculation model proposed in this work based on the physical properties of cellular paperboard reduces the error values for bending stiffness in both the machine and cross directions. The value of the average error for both main directions in the paperboard plane was 10%. The method enables more accurate determination of BS in the machine direction MD and in the cross direction CD at the paperboard design stage. In order to validate the proposed analytical model, the calculation results were compared with the results of BS laboratory measurements performed using the four-point bending method and, in order to expand the group of tested paperboards, with the measurement results presented in the prior article for cardboards with different raw material composition and different geometric parameters. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
6. Effects of In-Situ Filler Loading vs. Conventional Filler and the Use of Retention-Related Additives on Properties of Paper.
- Author
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Fortună, Maria Emiliana, Lobiuc, Andrei, Cosovanu, Lucian-Mihai, and Harja, Maria
- Subjects
ADDITIVES ,NANOMECHANICS ,SCANNING electron microscopy ,CALCIUM carbonate ,OPTICAL properties ,NANOPARTICLES ,FILLER materials - Abstract
In the present paper, aspects concerning the obtained and characterization of additive systems used for maximizing filler retention, and the effects on paper properties, were investigated. The effects of retention additives over properties of paper, containing fibers from in-situ loading (IS-CCP), were analyzed against the effects of additives over properties of paper containing fibers from conventional loading, obtained by the addition of calcium carbonate in precipitated form (CCP). The physico-mechanical properties were analyzed by various analyses and investigations: calcium carbonate content, X-ray diffraction, scanning electron microscopy (SEM) images, optical and mechanical properties, in order to develop the best systems of retention additives for obtaining higher retention loads for making paper with high content of nano-filler material. The obtained results reveal that at the same level of calcium carbonate content, all paper samples with in-situ loading had higher the optical and mechanical properties than the paper obtained by conventional loading in all cases the additives studied. For all studied properties, nanoparticles had a positively influence over paper properties. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
7. Study of the Effect of Titanium Dioxide Hydrosol on the Photocatalytic and Mechanical Properties of Paper Sheets.
- Author
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Toro, Roberta Grazia, Diab, Mohamed, de Caro, Tilde, Al-Shemy, Mona, Adel, Abeer, and Caschera, Daniela
- Subjects
- *
METHYLENE blue , *ACID catalysts , *ATMOSPHERIC pressure , *TITANIUM catalysts , *ATMOSPHERIC temperature , *TITANIUM dioxide - Abstract
Different amounts of a stable aqueous TiO2 hydrosol were used to fabricate paper sheets having photocatalytic activity. The TiO2 hydrosol was prepared in aqueous medium using titanium butoxide as precursor and acetic acid as catalyst for the hydrolysis of titanium butoxide. An aging process at room temperature and atmospheric pressure was finally applied to obtain crystalline anatase TiO2 hydrosol. The effects of different TiO2 hydrosol loadings on the mechanical strength and barrier properties of modified paper sheets were investigated in detail. The photocatalytic behavior of TiO2-modified paper sheets was investigated as well using methylene blue (MB) as target pollutant. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
8. On the Use of Paper Sludge as Filler in Biocomposites for Injection Moulding.
- Author
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Gigante, Vito, Cinelli, Patrizia, Sandroni, Marco, D'ambrosio, Roberto, Lazzeri, Andrea, Seggiani, Maurizia, and Jesionowski, Teofil
- Subjects
- *
PHYTOTOXICITY , *INJECTION molding , *POLYBUTYLENE terephthalate , *DIFFERENTIAL scanning calorimetry , *THERMOGRAVIMETRY , *REACTIVE extrusion , *SISAL (Fiber) - Abstract
The potential use of paper sludge (PS) as filler in the production of bio-composites based on poly lactic acid (PLA) and polybutylene adipate terephthalate (PBAT) was investigated. PS/PLA/PBAT composites, with addition of acetyl tributyl citrate (ATBC) as biobased plasticizer, were produced with PS loadings up to 30 wt.% by twin-screw extrusion followed by injection moulding. The composites were characterized by rheological measurements, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and mechanical tests (tensile and impact resistance) to study the effect of PS on the processability, thermal stability, crystallinity and mechanical performance of polymeric matrix. The optimized composites at higher PS content were successfully processed to produce pots for horticulture and, in view of this application, preliminary phytotoxicity tests were conducted using the germination test on Lepidium sativum L. seeds. Results revealed that developed composites up to 30 wt.% PS had good processability by extrusion and injection moulding showing that PS is a potential substitute of calcium carbonate as filler in the production of bio-composites, and the absence of phytotoxic effects showed the possibility of their use in the production of pots/items for applications in floriculture and/or horticulture. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
9. Influence of Polymethylsilsesquioxane Content to the Thermal Stability of Meta-Aramid Fiber Insulation Paper.
- Author
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Zheng, Wei, Xie, Jufang, Zhang, Jingwen, Tang, Chao, and Zhao, Zhongyong
- Subjects
- *
THERMAL stability , *NANOPARTICLE synthesis , *COMPOSITE materials , *CHEMICAL bonds , *DIFFUSION bonding (Metals) - Abstract
Polymethylsilsesquioxane (PMSQ) nanoparticles with mass percentages of 0, 2.5, 5.0, 7.2, 9.4 wt %, respectively, were constructed by molecular dynamics methods in this paper. Composite molecular models were established using PMSQ and MPIA (poly-metaphenylene isophthalamide) fiber. The influence of different PMSQ contents on the thermal stability of meta-aramid insulation paper was analyzed from the parameters of mechanical property, interaction energy, and mean square displacement. The results showed that the trend of mechanical properties decreased with the increase of PMSQ content. When the PMSQ content was 2.5 wt %, the mechanical properties of the composited model were the best, which was about 24% higher than that of the unmodified model. From an intermolecular bonding and nonbonding point of view, the energy parameters of composite model with the 2.5 wt % content was better than those of the composite model with other contents. Therefore, it is considered that MPIA can interact better with the 2.5 wt % content PMSQ composite model. When the PMSQ content is 2.5 wt %, the overall chain movement in the composite model is slower than that of the unmodified model, which can effectively inhibit the diffusion movement of the MPIA chain. In general, the thermal stability of composite molecular models MPIA and PMSQ (2.5 wt %) was better improved. [ABSTRACT FROM AUTHOR]
- Published
- 2018
- Full Text
- View/download PDF
10. Study on Grouting Performance Optimization of Polymer Composite Materials Applied to Water Plugging and Reinforcement in Mines.
- Author
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Zhang, Xuanning, Wang, Ende, Ma, Sishun, and Zhang, Deqing
- Subjects
POLYMER blends ,MECHANICAL behavior of materials ,COUPLING agents (Chemistry) ,FLY ash ,CONTACT angle - Abstract
With the increasing drilling depth of mines, the cross-complexity of fissures in the rock body, and the frequent occurrence of sudden water surges, polymer slurry, with its advantages of good permeability and strong water plugging, is increasingly used in mine grouting projects. Additional research is needed in order to further improve the grouting performance of polymer slurry, ensure the safety of mining operations, and reduce the grouting cost. In this paper, a polymer composite grouting material was prepared with diphenyl methyl diisocyanate, polyether polyol, and fly ash, as the main raw materials, with coupling agent and catalyst as auxiliary reagents. The performance of the composite grouting material in terms of mechanical properties, thermal stability, hydrophobicity, and bonding was explored. This study's findings indicated that incorporating fly ash led to notable enhancements in the thermal stability and water resistance of the polymer slurry. Furthermore, the introduction of fly ash notably raised the starting degradation temperature of the polymer, boosted the water contact angle of the composite material, and reduced the density and reaction temperature of the composite material. In addition, the catalyst and coupling agent as auxiliary reagents affected the polymers in terms of mechanical properties; in this paper, dibutyltin dilaurate was used as the catalyst, and organosilanes were used as the coupling agent. The catalyst successfully sped up the polymer's gel time, however, an excessive quantity of catalyst compromised the polymer's mechanical characteristics. The addition of organosilanes has a positive effect on the dynamic mechanical properties of the composites, fracture toughness, compression, bending, and bond strength. The research can offer a theoretical direction for creating polymer mixtures in mine grouting projects. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
11. Structure and Mechanical Properties of AlMgSi(Cu) Extrudates Straightened with Dynamic Deformation.
- Author
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Leśniak, Dariusz, Zasadziński, Józef, Libura, Wojciech, Leszczyńska-Madej, Beata, Bogusz, Marek, Latos, Tomasz, and Płonka, Bartłomiej
- Subjects
STRAIN hardening ,PNEUMATICS ,COPPER ,SCANNING electron microscopes ,THERMOMECHANICAL treatment - Abstract
Before artificial ageing, extruded aluminium profiles are subjected to stretching with a small cold deformation in the range of 0.5–2%. This deformation improves the geometrical stability of the extruded product and causes changes in the microstructure of the profile, which leads to the strain hardening of the material after artificial ageing. The work has resulted in the creation of the prototype of an original device, which is unique in the world, for the dynamic stretching of the extruded profiles after quenching. The semi-industrial unit is equipped with a hydraulic system for stretching and a pneumatic system for cold dynamic deformation. The aim of this research paper is to produce advantageous microstructural changes and increase the strength properties of the extruded material. The solution of the dynamic stretching of the profiles after extrusion is a great challenge and an innovation not yet practised. The paper presents the results of microstructural and mechanical investigations carried out on extruded AlMgSi(Cu) alloys quenched on the run-out table of the press, dynamically stretched under different conditions, and artificially aged for T5 temper. Different stretching conditions were applied: a static deformation of 0.5% at a speed of 0.02 m/s, and dynamic deformation of 0.25%, 0.5%, 1%, and 1.5% at speeds of 0.05 and 2 m/s. After the thermomechanical treatment of the profiles, microstructural observations were carried out using an optical microscope (OM) and a scanning electron microscope (SEM). A tensile test was also carried out on the specimens stretched under different conditions. In all the cases, the dynamically stretched profiles showed higher strength properties, especially those deformed at a higher speed of 2 m/s, where the increase in UTS was observed in the range of 7–18% compared to the classical (static) stretching. The microstructure of the dynamically stretched profiles is more homogeneous with a high proportion of fine dispersoids. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
12. An Investigation of the Anisotropic Mechanical Properties of Additive-Manufactured 316L SS with SLM.
- Author
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Wang, Haibo, Jiang, Peng, Yang, Guangyong, and Yan, Yu
- Subjects
MANUFACTURING processes ,SELECTIVE laser melting ,CRYSTAL texture ,ANISOTROPY - Abstract
Selective laser melting (SLM) forms specimens that often exhibit anisotropic mechanical properties. Most existing research only explains that the mechanical properties of specimens perpendicular to the build direction are superior to those parallel to the build direction. In this paper, the mechanical properties of SLM 316L SS specimens with different surfaces and different directions are compared. Finally, it was found that the mechanical properties of specimens on Face 3 are stronger than those on Face 1 and Face 2, while the mechanical properties of specimens on Face 1 and Face 2 are similar. For specimens in different directions on the same surface, the mechanical properties of Face 1 and Face 2 exhibit clear anisotropy, while the mechanical properties of Face 3 tend to be isotropic. In this paper, the EBSD technique was used to analyze the specimens. It was found that the anisotropy of the mechanical properties of Face 1 and Face 2 are attributed to the presence of texture and columnar crystals in the sample. This paper can provide accurate and reliable material performance data for the practical application of SLM 316L SS, thereby guiding the optimization of engineering design and manufacturing processes. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
13. A Process Optimization and Performance Study of Environmentally Friendly Waste Newspaper/Polypropylene Film Layered Composites.
- Author
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Guan, Neng, Hu, Chuanshuang, Guan, Litao, Zhang, Weiwei, Yun, Hong, and Hu, Xiaojing
- Subjects
POLYPROPYLENE films ,PROCESS optimization ,NEWSPAPERS ,PERFORMANCE theory ,FLEXURAL strength ,CREEP (Materials) - Abstract
Waste newspaper are currently used in a single way and have low utilization rates. In this paper, the optimal process of preparing environmentally friendly layered composites by using waste newspaper combined with polypropylene film lamination was studied. The effects of hot-pressing temperature, hot-pressing time and paper content on the properties of the composites were analyzed. The results showed that under the process conditions of hot-pressing temperature 180 °C, compression time 20 min and paper content 66.7%, the obtained composite material had a flexural strength of 126 MPa, a tensile strength of 95 MPa, an impact strength of 5.3 kJ/m
2 and a water absorption thickness expansion ratio of 3.2%. Tensile performance increased by 164% compared to the original waste newspaper. Compared to our previous work, the hot processing time had been cut in half and costs were lower. In terms of creep properties, the unrecoverable strain rate was reduced by 57.5% compared to pure polypropylene. The results show that the material can maintain excellent flexural strength, tensile strength and water absorption performance while making good use of waste newspaper. [ABSTRACT FROM AUTHOR]- Published
- 2020
- Full Text
- View/download PDF
14. The Influence of Materials on the Mechanical Properties of Ultra-High-Performance Concrete (UHPC): A Literature Review.
- Author
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Silva, Mariana Lage da, Prado, Lisiane Pereira, Félix, Emerson Felipe, Sousa, Alex Micael Dantas de, and Aquino, Davi Peretta
- Subjects
MECHANICAL behavior of materials ,HIGH strength concrete ,LITERATURE reviews ,CEMENT composites ,TENSILE strength ,ELASTIC modulus - Abstract
Ultra-high-performance concrete (UHPC) is a cementitious composite combining high-strength concrete matrix and fiber reinforcement. Standing out for its excellent mechanical properties and durability, this material has been widely recognized as a viable choice for highly complex engineering projects. This paper proposes (i) the review of the influence exerted by the constituent materials on the mechanical properties of compressive strength, flexural tensile strength, and elastic modulus of UHPC and (ii) the determination of optimal quantities of the constituent materials based on simplified statistical analyses of the developed database. The data search was restricted to papers that produced UHPC with straight steel fibers at a content of 2% by volume. UHPC mixture models were proposed based on graphical analyses of the relationship of constituent materials versus mechanical properties, aiming to optimize the material's performance for each mechanical property. The results proved to be in accordance with the specifications present in the literature, characterized by high cement consumption, significant presence of fine materials, and low water-to-binder ratio. The divergences identified between the mixtures reflect how the constituent materials uniquely impact each mechanical property of the concrete. In general, fine materials were shown to play a significant role in increasing the compressive strength and flexural tensile strength of UHPC, while water and superplasticizers stood out for their influence on the material's workability. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
15. First-Principles Calculations of the Mechanical Properties of Doped Cu 3 P Alloys.
- Author
-
Ma, Xiao, Cheng, Fang, Huang, Weiqing, He, Lian, Ye, Zixin, Yu, Shimeng, Hu, Ling, Yu, Dingkun, and Shen, Hangyan
- Subjects
COPPER ,MECHANICAL behavior of materials ,LATTICE constants - Abstract
In the quest to enhance the mechanical properties of CuP alloys, particularly focusing on the Cu
3 P phase, this study introduces a comprehensive investigation into the effects of various alloying elements on the alloy's performance. In this paper, the first principle of density universal function theory and the projection-enhanced wave method under VASP 5.4.4 software are used to recalculate the lattice constants, evaluate the lattice stability, and explore the mechanical properties of selected doped elements such as In, Si, V, Al, Bi, Nb, Sc, Ta, Ti, Y and Zr, including shear, stiffness, compression, and plasticity. The investigation reveals that strategic doping with In and Si significantly enhances shear resistance and stiffness, while V addition notably augments compressive resistance. Furthermore, incorporating Al, Bi, Nb, Sc, Ta, Ti, V, Y, and Zr has substantially improved plasticity, indicating a broad spectrum of mechanical enhancement through precise alloying. Crucially, the validation of our computational models is demonstrated through hardness experiments on Si and Sn-doped specimens, corroborating the theoretical predictions. Additionally, a meticulous analysis of the states' density further confirms our computational approach's accuracy and reliability. This study highlights the potential of targeted alloying to tailor the mechanical properties of Cu3 P alloys and establishes a robust theoretical framework for predicting the effects of doping in metallic alloys. The findings presented herein offer valuable insights and a novel perspective on material design and optimization, marking a significant stride toward developing advanced materials with customized mechanical properties. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
16. Innovative Approaches to 3D Printing of PA12 Forearm Orthoses: A Comprehensive Analysis of Mechanical Properties and Production Efficiency.
- Author
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Zakręcki, Andrzej, Cieślik, Jacek, Bazan, Anna, and Turek, Paweł
- Subjects
THREE-dimensional printing ,ORTHOPEDIC apparatus ,SELECTIVE laser sintering ,FOREARM ,MEDICAL equipment - Abstract
This research paper aims to explore the mechanical characteristics of polyamide PA12 (PA12) as a 3D material printed utilizing Selective Laser Sintering (SLS) and HP MultiJet Fusion (HP MJF) technologies in order to design and manufacture forearm orthoses. The study assessed the flowability of the materials used and compared the mechanical performance of PA12 with each other using tensile, flexure, and impact tests in five different fabrication orientations: X, Y, Z, tilted 45° XZ, and tilted 45° YZ. The results of the study provide, firstly—the data for testing the quality of the applied polyamide powder blend and, secondly—the data for the design of the orthosis geometry from the aspect of its strength parameters and the safety of construction. The mechanical parameters of SLS specimens had less variation than MJF specimens in a given orientation. The difference in tensile strength between the 3D printing technologies tested was 1.8%, and flexural strength was 4.7%. A process analysis of the forearm orthoses revealed that the HP MJF 5200 system had a higher weekly production capacity than the EOS P396 in a production variance based on obtaining maximum strength parameters and a variance based on maximizing economic efficiency. The results suggest that medical device manufacturers can use additive manufacturing technologies to produce prototypes and small-batch parts for medical applications. This paper pioneers using 3D printing technology with Powder Bed Fusion (PBF) methods in designing and manufacturing forearm orthoses as a low- to medium-volume product. The applied solution addresses the problem of medical device manufacturers with regard to the analysis of production costs and mechanical properties when using 3D printing for certified medical devices. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
17. Experimental Study on Sand Stabilization Using Bio-Cementation with Wastepaper Fiber Integration.
- Author
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Chen, Meiqi, Gowthaman, Sivakumar, Nakashima, Kazunori, Komatsu, Shin, and Kawasaki, Satoru
- Subjects
- *
WASTE paper , *FREEZE-thaw cycles , *FRICTION velocity , *WASTE products , *FIBERS , *GEOTECHNICAL engineering - Abstract
Recently, green materials and technologies have received considerable attention in geotechnical engineering. One of such techniques is microbially-induced carbonate precipitation (MICP). In the MICP process, CaCO3 is achieved bio-chemically within the soil, thus enhancing the strength and stiffness. The purpose of this study is to introduce the wastepaper fiber (WPF) onto the MICP (i) to study the mechanical properties of MICP-treated sand with varying WPF content (0–8%) and (ii) to assess the freeze–thaw (FT) durability of the treated samples. Findings revealed that the ductility of the treated samples increases with the increase in WPF addition, while the highest UCS is found with a small fiber addition. The results of CaCO3 content suggest that the WPF addition enhances the immobilization of the bacteria cells, thus yielding the precipitation content. However, shear wave velocity analysis indicates that a higher addition of WPF results in rapid deterioration of the samples when subjected to freeze–thaw cycles. Microscale analysis illuminates that fiber clusters replace the solid bonding at particle contacts, leading to reduced resistance to freeze–thaw damage. Overall, the study demonstrates that as a waste material, WPF could be sustainably reused in the bio-cementation. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
18. Bending Stiffness of Honeycomb Paperboard.
- Author
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Kmita-Fudalej, Gabriela, Szewczyk, Włodzimierz, and Kołakowski, Zbigniew
- Subjects
CARDBOARD ,HONEYCOMB structures ,CELL size ,RAW materials ,ELASTIC deformation - Abstract
This article analyzes the influence of the initial deflection of the flat layers on the bending stiffness (BS) of honeycomb paperboards and presents two methods for its calculation. Both methods allow for the determination of BS in the main directions in the plane of the paperboard, i.e., the machine direction (MD) and the cross direction (CD). In addition, they have been verified by comparing the calculation results with the results of the BS measurements. The first method allowed for the calculation of the BS of cellular paperboard based on the mechanical properties of the paper used for its production. The second method allowed for the estimation of the BS of cellular paperboard based on the bending stiffness of other honeycomb paperboards with the same raw material composition and the same core cell size but with different thicknesses. In the first analytical method for the calculation of the bending stiffness of cellular paperboard, which does not include the deflections of the flat layers, the calculation results significantly differ from the measurement results, and they are overestimated. The second of the presented BS calculation methods allowed for a much more accurate assessment of paperboard's bending stiffness depending on its thickness. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
19. Mechanical Properties of Iron Tailing Sand Grout Sleeve Joints and Force Analysis.
- Author
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Guo, Fuyin, Wang, Jiahao, Zhao, Lin, Guo, Pan, Wei, Dong, Zheng, Yuanxun, Zhang, Zhe, and Deng, Enfeng
- Subjects
FILLER materials ,REINFORCING bars ,STRAINS & stresses (Mechanics) ,TENSILE tests ,GROUTING - Abstract
In this paper, the mechanical properties and internal stress condition of the reinforcing bar sleeve connectors with ferro-tailed mineral sand cementitious grout as filler material were analyzed as research objects. Firstly, an experimental study was carried out on the reinforcing bar sleeve connectors of iron tailing sand grout with a 40% substitution rate of mechanism sand to analyze the mechanical properties of different grout types, age, and reinforcement diameters under unidirectional tensile, high stress, and large deformation of repeated tensile and compressive stresses. Next, five groups of sleeve joints with different anchorage lengths were set up for unidirectional tensile tests. The results show that, with the decrease of the diameter of the reinforcement, the grip force and bond strength of the iron tailing sand grout on the internal reinforcement gradually increase. Under conditions of large deformation and high stress due to repeated tensile loading, the residual deformation and total elongation of iron tailing sand grout sleeve joints are satisfactory. Additionally, the restraining anchorage effect of iron tailing sand grout in the end section is small. The utilization rate and integrity of iron tailing sand grout in the initial anchorage section are better. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
20. Enhancing the Mechanical Properties of Regenerated Cellulose through High-Temperature Pre-Gelation.
- Author
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Yu, Yuxiu, Wang, Weiku, and Liu, Yaodong
- Subjects
MATERIALS science ,MOLECULAR orientation ,X-ray diffraction ,CELLULOSE ,TENSILE strength ,CELLULOSE fibers - Abstract
This paper investigates the effects of pre-gelation on cellulose dissolved in LiCl/DMAc solutions to enhance the properties of regenerated cellulose materials. This study focuses on characterizing the crystallinity, molecular orientation, and mechanical performance of cellulose fibers and hydrogels prepared with and without pre-gelation treatment. X-ray diffraction (XRD) analysis reveals that crystallinity improvement from 55% in untreated fibers to 59% in fibers pre-gelled for 3 and 7 days, indicating a more ordered arrangement of cellulose chains post-regeneration. Additionally, XRD patterns show improved chain alignment in pre-gelled fibers, as indicated by reduced full width at half the maximum of Azimuthal scans. Mechanical testing demonstrates a 30% increase in tensile strength and a doubling of the compression modulus for pre-gelled fibers compared to untreated fibers. These findings underscore the role of pre-gelation in optimizing cellulose material properties for applications ranging from advanced textiles to biomaterials and sustainable packaging. Future research directions include further exploration of the structural and functional benefits of pre-gelation in cellulose processing and its broader implications in material science and engineering. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
21. Effect of Casting Process and Thermal Exposure on Microstructure and Mechanical Properties of Al-Si-Cu-Ni Alloy.
- Author
-
Xiao, Peijie, Xu, Shiwei, Chen, Longbao, Liu, Yu, Li, Jianyu, Xiao, Zhi, and Meng, Xianming
- Subjects
SQUEEZE casting ,ALUMINUM alloys ,TENSILE strength ,CRYSTAL grain boundaries ,MECHANICAL alloying - Abstract
This paper employed squeeze-casting (SC) technology to develop a novel Al-7Si-1.5Cu-1.2Ni-0.4Mg-0.3Mn-0.15Ti heat-resistant alloy, addressing the issue of low room/high temperature elongation in traditional gravity casting (GC). Initially, the effects of SC and GC processes on the microstructure and properties of the alloy were investigated, followed by an examination of the evolution of the microstructure and properties of the SC samples over thermal exposure time. The results indicate that the SC process significantly improves the alloy's microstructure. Compared to the GC alloy, the secondary dendrite arm spacing of the as-cast SC alloy is refined from 50.5 μm to 18.5 μm. Meanwhile, the size and roundness of the eutectic Si phase in the T6-treated SC alloy are optimized from 11.7 μm and 0.75 μm to 9.5 μm and 0.85 μm, respectively, and casting defects such as porosity are reduced. Consequently, the ultimate tensile strengths (UTSs) at room temperature and at 250 °C of the SC alloy are 5% and 4.9% higher than that of GC alloy, respectively, and its elongation at both temperatures shows significant improvement. After thermal exposure at 250 °C for 120 h, the morphology of the residual second phase at the grain boundaries in the SC alloy becomes more rounded, but the eutectic Si and nano-precipitates undergo significant coarsening, resulting in a 49% decrease in UTS. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
22. Advances in Highly Ductile Concrete Research.
- Author
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He, Jingjing, Huang, Zhibin, Wang, Xuezhi, Xin, Ming, Zhang, Yong, and Lu, Haodan
- Subjects
CONCRETE durability ,STEEL bars ,CONSTRUCTION costs ,CONSTRUCTION cost estimates ,TENSILE strength - Abstract
In recent years, high-ductility concrete (HDC) has gradually become popular in the construction industry because of its excellent ductility and crack resistance. Concrete itself is a kind of building material with poor tensile properties, and it is necessary to add a large number of steel bars to improve its tensile properties, which increases the construction cost of buildings. However, most of the research studies on high-ductility concrete are scattered. In this paper, the basic mechanical properties of high-ductility concrete and the effects of dry and wet cycles, freeze–thaw cycles, and salt erosion on the durability of high-ductility concrete are obtained by comprehensive analysis. The results show that the tensile properties of HDC can be significantly improved by adding appropriate fiber. When the volume fraction of steel fiber is 2.0%, the splitting tensile strength of concrete is increased by 98.3%. The crack width threshold of concrete chloride erosion is 55–80 μm, and when the crack width threshold is exceeded, the diffusion of CL-1 will be accelerated, and the HDC can control the crack within the threshold, thereby improving the durability of the concrete. Finally, the current research status of high-ductility concrete is analyzed, and the future development of high-ductility concrete is proposed. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
23. The Influence of the Parameters of the Skew Rolling Process for Bimetallic Elements on the Mechanical Properties and Structure of Materials.
- Author
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Kusiak, Tomasz, Tomczak, Janusz, and Wójcik, Jarosław
- Subjects
MECHANICAL behavior of materials ,HEAT treatment ,MILD steel ,STRAINS & stresses (Mechanics) ,TEMPERATURE distribution - Abstract
This paper presents selected results of theoretical and experimental research into the manufacture of axisymmetric bimetallic components using three-tool skew rolling technology. In the tests, it was assumed that the outer layer would be a material intended for heat treatment. However, low-carbon steel was used for the core. Experimental investigations were carried out in an innovative CNC skew rolling mill. Tests were carried out at different technological parameters of the process. In addition, the geometric parameters of the billet and the way it was heated were analyzed in relation to the quality of the resulting weld between the two materials. The quality of the weld was assessed based on metallographic observation and on strength tests (shear method). On the other hand, theoretical studies were based on numerical modeling (FEM). The numerical analysis made it possible to determine the distribution of temperature, deformation and stress in the rolling bimetallic component. The results obtained indicated that it is possible to produce bimetallic materials from the proposed steel grades. In addition, a significant effect of the method of heating the billet in the chamber furnace on the microstructure in the joining zone and the shear strength was found. There was an increase in Rc strength of about 35% when using oxidation protection. The results indicated better strength when the billet is rolling with a smaller outer layer thickness (about 50 MPa). This was confirmed by the results obtained from the FEM analysis, which indicated higher values of plastic strain and the occurrence of higher compressive stresses in the near-surface zones of the rolled bimetallic forging, both of which facilitate the welding process. From the temperature distribution (in the range of (600–1200) °C) obtained during the rolling of the bimetal forging, it can be seen that contact with cold tools does not affect the temperature in the welding zone. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
24. Influence of Accelerated Carbonation on the Physico-Mechanical Properties of Natural Fiber-Reinforced Lime Mortars.
- Author
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Kesikidou, Fotini, Matamadiotou, Ioanna, and Stefanidou, Maria
- Subjects
HISTORIC buildings ,CARBON analysis ,THERMOGRAVIMETRY ,COMPRESSIVE strength ,CARBONATION (Chemistry) - Abstract
Lime mortars are considered the most compatible material for monuments and historic buildings, and they are widely used in restoration works. A key factor determining the mechanical and physical properties of lime mortars is carbonation, which provides strength and hardness. This paper indicates the properties gained in lime mortars produced by Ca(OH)
2 and CaO reinforced with different bio-fibers (hemp and lavender) when exposed to the natural environment and in accelerated carbonation. At 90 and 180 days of manufacture, the mechanical and physical properties of the produced composites have been tested. The results show that the carbonation reaction works faster in the case of hot lime mortars, increasing their compressive strength by up to 3.5 times. Hemp-reinforced mortars led to an enhancement in strength by up to 30%, highlighting the significance of bio-fibers in facilitating CO2 diffusion. This was also verified by the thermogravimetric analysis and the determination of the carbon content of the samples. Optimal mechanical properties were observed in mixtures containing quicklime and hemp fibers when conditioned with 3% CO2 at the tested ages. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
25. The Designs and Testing of Biodegradable Energy-Absorbing Inserts for Enhanced Crashworthiness in Sports Helmets.
- Author
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Kaczyński, Paweł, Skwarski, Mateusz, Dmitruk, Anna, Makuła, Piotr, and Ludwiczak, Joanna
- Subjects
DYNAMIC testing of materials ,SPORTS helmets ,MECHANICAL behavior of materials ,TENSILE tests ,SOFTENING agents ,SCREWS - Abstract
This article addresses manufacturing structures made via injection molding from biodegradable materials. The mentioned structures can be successfully used as energy-absorbing liners of all kinds of sports helmets, replacing the previously used expanded polystyrene. This paper is focused on injection technological tests and tensile tests (in quasi-static and dynamic conditions) of several composites based on a PLA matrix with the addition of other biodegradable softening agents, such as PBAT and TPS (the blends were prepared via melt blending using a screw extruder with mass compositions of 50:50, 30:70, and 15:85). Tensile tests showed a positive strain rate sensitivity of the mixtures and a dependence of the increase in the ratio of the dynamic to static yield stress on the increase in the share of the plastic component in the mixture. Technological tests showed that increasing the amount of the plasticizing additive by 35% (from 50% to 85%) results in a decrease in the minimal thickness of the thin-walled element that can be successfully injection molded by about 32% in the case of PLA/PBAT blends (from 0.22 mm to 0.15 mm) and by about 26% in the case of PLA/TPS blends (from 0.23 mm to 0.17 mm). Next, the thin-walled elements (dimensions of 55 × 55 × 20 mm) were manufactured and evaluated using a spring-loaded drop hammer. The 60 J impact energy was tested in accordance with the EN 1078 standard. The dynamic crushing test included checking the influence of the materials' temperature (−20, 0, 20, and 40 °C) and the impact velocity. It was proven that the maximum deflection increases with increasing material temperature and an increase in the share of the plastic component in the mixture. The PLA15PBAT85 blend was selected as the most effective material in terms of its use as an energy-absorbing liner for sport helmets. Johnson–Cook and Cowper–Symonds material plasticizing models were constructed. Their use during dynamic FE simulation provided results that were in good agreement with those of the conducted experiment. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
26. Improvement in Mechanical Properties of Completely Decomposed Granite Soil Concrete Fabricated with Pre-Setting Pressurization.
- Author
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Song, Yi, Yue, Zhongqi Quentin, and Ding, Yanlu
- Subjects
MECHANICAL behavior of materials ,SOIL structure ,X-ray computed microtomography ,IMAGE analysis ,COMPRESSIVE strength - Abstract
This paper investigates the effectiveness of applying continuous high-compression pressure on the initial setting of fresh concrete to produce hardened concrete materials with excellent mechanical properties. A novel experimental apparatus was self-designed and used for the pre-setting pressure application. The utilization of the completely decomposed granite (CDG) soil as an alternative aggregate in concrete production was also explored. A total of twenty-eight specimens were fabricated using two types of fine aggregates, six mix ratios, two initial pressure values, and two distinct durations of the initial pressure application. The density and uniaxial compressive strength (UCS) of the specimens were examined to evaluate their mechanical qualities, while micro-CT tests with image analysis were used to quantify their porosity. The results indicated that the 10 MPa initial pre-setting pressurization can effectively eliminate the excess air and voids within the fresh concrete, therefore enhancing the mechanical properties of the hardened concrete specimens of various types. Compared with non-pressurized specimens, the porosity values of pressurized specimens were reduced by 73.11% to 86.53%, the density values were increased by 1.43% to 8.31%, and the UCS values were increased by 8.42% to 187.43%. These findings provide a reference for using a continuous high pre-setting compression pressure and using CDG soil as an aggregate in the fabrication of concrete materials with improved mechanical performance. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
27. The Role of a New Stabilizer in Enhancing the Mechanical Performance of Construction Residue Soils.
- Author
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Chen, Xin, Yu, Jing, Yu, Feng, Pan, Jingjing, and Li, Shuaikang
- Subjects
SOIL conditioners ,CHEMICAL processes ,SOIL stabilization ,INDUSTRIAL wastes ,COMPRESSIVE strength - Abstract
Urban construction generates significant amounts of construction residue soil. This paper introduces a novel soil stabilizer based on industrial waste to improve its utilization. This stabilizer is primarily composed of blast furnace slag (BFS), steel slag (SS), phosphogypsum (PG), and other additives, which enhance soil strength through physical and chemical processes. This study investigated the mechanical properties of construction residue soil cured with this stabilizer, focusing on the effects of organic matter content (O
o ), stabilizer dosage (Oc ), and curing age (T) on unconfined compressive strength (UCS). Additionally, water stability and wet–dry cycle tests of the stabilized soil were conducted to assess long-term performance. According to the findings, the UCS increased with the higher stabilizer dosage and longer curing periods but reduced with the higher organic matter content. A stabilizer content of 15–20% is recommended for optimal stabilization efficacy and cost-efficiency in engineering applications. The samples lost their strength when immersed in water. However, adding more stabilizers to the soil can effectively enhance its water stability. Under wet–dry cycle conditions, the UCS initially increased and then decreased, remaining lower than that of samples cured under standard conditions. The findings can provide valuable data for the practical application in construction residual soil stabilization. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
28. Investigations on the Effects of Bonding and Forming Conditions on the Deformation Behavior of Copper–Steel Bimetallic Rods during the Cold Drawing Processes.
- Author
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Hwang, Yeong-Maw, Tsui, Hiu Shan Rachel, and Lu, Cheng-Yu
- Subjects
STRAINS & stresses (Mechanics) ,MATERIAL plasticity ,MILD steel ,METALWORK ,RESIDUAL stresses - Abstract
Metal composite parts are widely used in different industries owing to their significant improvement in material properties, such as mechanical strength, electrical conductivity, and corrosion resistivity, compared to traditional single metals. Such composite parts can be manufactured and processed in different ways to achieve the desired geometry and quality. Among various metal forming techniques, drawing is the most commonly used process to produce long composite wires or rods from raw single materials. During the drawing process of composite wires or rods, not only does the core radius ratio change, but the core or sleeve layer may also undergo necking or fracture due to excessive tensile stresses in the softer layer. In this paper, bimetallic rods with AISI-1006 low-carbon steel cores and C10100 oxygen-free electronic copper sleeves are modeled using the finite element software DEFORM. The simulation models are verified by drawing experiments. The effects of initial bonding conditions, the initial core ratio, reduction ratio, semi-die angle, drawing speed, and friction on the plastic deformation behavior of the bimetallic rods are investigated. The results indicate that the initial bonding conditions have a great impact on the deformation behavior of the billets in terms of strain distribution, material flow, residual stress, and the final core ratio. The permissible forming parameters for obtaining a sound product are investigated as well. With the aid of these analyses, the drawing process and the quality of the products can be controlled steadily. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
29. Experimental and Numerical Analysis of Fracture Mechanics Behavior of Heterogeneous Zones in S690QL1 Grade High Strength Steel (HSS) Welded Joint.
- Author
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Tomerlin, Damir, Kozak, Dražan, Ferlič, Luka, and Gubeljak, Nenad
- Subjects
HIGH strength steel ,FRACTURE mechanics ,WELDED joints ,MATERIALS testing ,NUMERICAL analysis ,STRESS-strain curves - Abstract
The heterogeneity of welded joints' microstructure affects their mechanical properties, which can vary significantly in relation to specific weld zones. Given the dimensional limitations of the available test volumes of such material zones, the determination of mechanical properties presents a certain challenge. The paper investigates X welded joint of S690QL1 grade high strength steel (HSS), welded with slightly overmatching filler metal. The experimental work is focused on tensile testing to obtain stress-strain properties, as well as fracture mechanics testing. Considering the aforementioned limitations of the material test volume, tensile testing is carried out with mini tensile specimens (MTS), determining stress-strain curves for each characteristic weld zone. Fracture mechanical testing is carried out to determine the fracture toughness using the characteristic parameters. The experimental investigation is carried out using the single edge notch bend (SENB) specimens located in several characteristic welded joint zones: base metal (BM), heat affected zone (HAZ), and weld metal (WM). Fractographic analysis provides deeper insight into crack behavior in relation to specific weld zones. The numerical simulations are carried out in order to describe the fracture behavior of SENB specimens. Damage initiation and evolution is simulated using the ductile damage material behavior. This paper demonstrates the possibility of experimental and numerical determination of fracture mechanics behavior of characteristic heterogeneous welded joint zones and their influence on crack path growth. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
30. First-Principles Calculate the Stability, Mechanical Properties and Electronic Structure of Carbide MC, M 2 C and M 6 C in M50NiL Steel.
- Author
-
Yong, Xi, Liu, Xiating, Yang, Maosheng, and Zhou, Xiaolong
- Subjects
POISSON'S ratio ,DENSITY functionals ,BULK modulus ,HEAT of formation ,LATTICE constants - Abstract
In this paper, the stability, mechanical properties and electronic structure of carbides in steel were calculated using the first-principles method based on the density functional theory (DFT). Firstly, the MC, M
2 C, M6 C (M = Cr, Mo, V, Fe) carbides models were established. Then, different interphases' lattice constants, formation enthalpy, binding energy and elastic modulus were calculated. The stability, hardness, ductility and anisotropy of each phase were finally analyzed. The results show that these phases are stable, and the stability is closely related to the electron loss ability of its metal elements. The stronger the electron loss ability of its metal elements, the more stable the formed phase. As for MC carbides, MoC has the largest bulk modulus and hardness. As for M2 C carbides, the Poisson's ratio of Cr2 C is the smallest, and all phases except for Cr2 C show toughness and ductility. The anisotropy of M6 C carbides is relatively poor. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
31. Mechanical and Antimicrobial Properties of the Graphene-Polyamide 6 Composite.
- Author
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Głuchowski, Paweł, Macieja, Marta, Tomala, Robert, Stefanski, Mariusz, Stręk, Wiesław, Ptak, Maciej, Szymański, Damian, Szustakiewicz, Konrad, Junka, Adam, and Dudek, Bartłomiej
- Subjects
SCANNING transmission electron microscopy ,IMPACT strength ,RAMAN spectroscopy ,PARTICLE size determination ,ELASTIC modulus - Abstract
This paper presents the synthesis and characterization of graphene–polymer composites, focusing on their mechanical and antibacterial properties. Graphene flakes were obtained via an electrochemical method and integrated into polyamide 6 (PA6) matrices using melt intercalation. Various characterization techniques confirmed the quality of the graphene flakes, including X-ray diffraction (XRD), Raman spectroscopy, and infrared (IR) spectroscopy, as well as scanning and transmission electron microscopy (SEM and TEM) imaging. Mechanical tests showed an increase in the elastic modulus with graphene incorporation, while the impact strength decreased. The SEM analysis highlighted the dispersion of the graphene flakes within the composites and their impact on fracture behavior. Antimicrobial tests demonstrated significant antibacterial properties of the composites, attributed to both oxidative stress and mechanical damage induced by the graphene flakes. The results suggest promising applications for graphene–polymer composites in advanced antimicrobial materials. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
32. Effect of Continuous Casting and Heat Treatment Parameters on the Microstructure and Mechanical Properties of Recycled EN AW-2007 Alloy.
- Author
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Mrówka-Nowotnik, Grażyna, Boczkal, Grzegorz, and Nowotnik, Andrzej
- Subjects
MECHANICAL heat treatment ,CONTINUOUS casting ,HEAT treatment ,ALUMINUM alloys ,ALUMINUM recycling - Abstract
The growing use of aluminum and its compounds has increased the volume of aluminum waste. To mitigate environmental impacts and cut down on manufacturing expenses, extensive investigations have recently been undertaken to recycle aluminum compounds. This paper outlines the outcomes of a study on fabricating standard EN AW-2007 alloy using industrial and secondary scrap through continuous casting. The resultant recycled bars were analyzed for their chemical makeup and examined for microstructural features in both the cast and T4 states, undergoing mechanical property evaluations. The study identified several phases in the cast form through LM, SEM + EDS, and XRD techniques: Al
7 Cu2 Fe, θ-Al2 Cu, β-Mg2 Si, Q-Al4 Cu2 Mg8 Si7 , and α-Al15 (FeMn)3 (SiCu)2, along with Pb particles. Most primary intermetallic precipitates such as θ-Al2 Cu, β-Mg2 Si, and Q-Al4 Cu2 Mg8 Si7 dissolved into the α-Al solid solution during the solution heat treatment. In the subsequent natural aging process, the θ-Al2 Cu phase predominantly emerged as a finely dispersed hardening phase. The peak hardness achieved in the EN AW-2007 alloy was 124.8 HB, following a solution heat treatment at 500 °C and aging at 25 °C for 80 h. The static tensile test assessed the mechanical and ductility properties of the EN AW-2007 alloy in both the cast and T4 heat-treated states. Superior strength parameters were achieved after solution heat treatment at 500 °C for 6 h, followed by water quenching and natural aging at 25 °C/9 h, with a tensile strength of 435.0 MPa, a yield strength of 240.5 MPa, and an appreciable elongation of 18.1% at break. The findings demonstrate the feasibility of producing defect-free EN AW-2007 alloy ingots with excellent mechanical properties from recycled scrap using the continuous casting technique. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
33. Study on the Influence of Waste Rock Wool on the Properties of Cement Mortar under the Dual Fiber Effect of Polyvinyl Alcohol Fibers and Steel Fibers.
- Author
-
Lu, Shijian, Cheng, Jiajia, Zhu, Zhipeng, Yan, Luchao, Wang, Yang, Xu, Lingling, and Deng, Min
- Subjects
MINERAL wool ,ROCK texture ,ROCK properties ,POLYVINYL alcohol ,ABRASION resistance ,MORTAR - Abstract
In this paper, the effect of waste rock-wool dosage on the workability, mechanical strength, abrasion resistance, toughness and hydration products of PVA and steel fiber-reinforced mortars was investigated. The results showed that the fluidity of the mortar gradually decreased with the increase in the dosage of waste rock wool, with a maximum reduction of 10% at a dosage of 20%. The higher the dosage of waste rock wool, the greater the reduction in compressive strength. The effect of waste rock wool on strength reduction decreases with increasing age. When the dosage of waste rock wool was 10%, the 28 days of flexural and compressive strengths were reduced by 4.73% and 10.59%, respectively. As the dosage of waste rock wool increased, the flexural-to-compressive ratio increased, and at 20%, the maximum value of 28 days of flexural-to-compressive ratio was 0.210, which was increased by 28.05%. At a 5% dosage, the abraded volume was reduced from 500 mm
3 to 376 mm3 —a reduction of 24.8%. Waste rock wool only affects the hydration process and does not cause a change in the type of hydration products. It promotes the hydration of the cementitious material system at low dosages and exhibits an inhibitory effect at high dosages. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
34. On Strain-Hardening Behavior and Ductility of Laser Powder Bed-Fused Ti6Al4V Alloy Heat-Treated above and below the β-Transus.
- Author
-
Cerri, Emanuela and Ghio, Emanuele
- Subjects
TENSILE strength ,HEAT treatment ,TITANIUM alloys ,METALLURGY ,OPTICAL microscopes - Abstract
Laser powder bed-fused Ti6Al4V alloy has numerous applications in biomedical and aerospace industries due to its high strength-to-weight ratio. The brittle α′-martensite laths confer both the highest yield and ultimate tensile strengths; however, they result in low elongation. Several post-process heat treatments must be considered to improve both the ductility behavior and the work-hardening of as-built Ti6Al4V alloy, especially for aerospace applications. The present paper aims to evaluate the work-hardening behavior and the ductility of laser powder bed-fused Ti6Al4V alloy heat-treated below (704 and 740 °C) and above (1050 °C) the β-transus temperature. Microstructural analysis was carried out using an optical microscope, while the work-hardening investigations were based on the fundamentals of mechanical metallurgy. The work-hardening rate of annealed Ti6Al4V samples is higher than that observed in the solution-heat-treated alloy. The recrystallized microstructure indeed shows higher work-hardening capacity and lower dynamic recovery. The Considère criterion demonstrates that all analyzed samples reached necking instability conditions, and uniform elongations (>7.8%) increased with heat-treatment temperatures. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
35. Performance and Morphology of Waterborne Polyurethane Asphalt in the Vicinity of Phase Inversion.
- Author
-
Wu, Chengwei, Yang, Haocheng, Cui, Xinpeng, Chen, Yachun, Xi, Zhonghua, Cai, Jun, Zhang, Junsheng, and Xie, Hongfeng
- Subjects
BITUMINOUS materials ,GLASS transition temperature ,POLYURETHANES ,ASPHALT ,TENSILE strength ,THERMAL stability - Abstract
Waterborne polyurethane asphalt emulsion (WPUA) is an environmentally friendly bituminous material, whose performance is highly dependent on the phase structure of the continuous phase. In this paper, WPUAs in the vicinity of phase inversion were prepared using waterborne polyurethane (WPU) and asphalt emulsion. The chemical structures, thermal stability, dynamic mechanical properties, phase-separated morphology and mechanical performance of WPUAs were studied. Fourier-transform infrared (FTIR) spectra revealed that there are no –NCO bonds in either the pure WPU or WPUAs. Moreover, the preparation of WPUA is a physical process. The addition of WPU weakens the thermal stability of asphalt emulsion. WPU improves the storage modulus of asphalt emulsion at lower and higher temperatures. The glass transition temperatures of the WPUA films are higher than that of the pure WPU film. When the WPU concentration increases from 30 wt% to 40 wt%, phase inversion occurs; that is, the continuous phase shifts from asphalt to WPU. The WPUA films have lower tensile strength and toughness than the pure WPU film. However, the elongations at break of the WPUA films are higher than that of the pure WPU film. Both the tensile strength and toughness of the WPUA films increase with the WPU concentration. Due to the occurrence of phase inversion, the elongation at break, tensile strength and toughness of the WPUA film containing 30 wt% WPU are increased by 29%, 250% and 369%, respectively, compared to the film with 40 wt% WPU. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
36. Microstructure Evolution of TB18 Alloy after Thermal Treatment and the Effect of Recrystallization Texture on Mechanical Properties.
- Author
-
Xiang, Wei, Li, Qineng, Zhang, Feng, Fan, Yuan, and Yuan, Wuhua
- Subjects
RECRYSTALLIZATION (Metallurgy) ,MICROSTRUCTURE ,ALLOYS ,SOLID solutions - Abstract
In industrial production, the deformation inhomogeneity after metal forging affects the mechanical properties of various parts of the forgings. The question of whether the organization and mechanical properties of β-titanium alloy can be improved by controlling the amount of forging deformation needs to be answered. Therefore, in this paper, a new sub-stable β-Ti alloy TB 18 (Ti-5.3Cr-4.9Mo4.9V-4.3Al-0.9Nb-0.3Fe) was subjected to three different levels of deformation, as well as solid solution-aging treatments, and the variation rules of microstructure and mechanical properties were investigated. During the solid solution process, the texture evolution pattern of the TB18 alloy at low deformation (20–40%) is mainly rotational cubic texture deviated into α-fiber texture; at high deformation (60%), the main components of the deformed texture are α-fiber texture with a specific orientation of (114)<1 13 - 3>. After subsequent static recrystallization, the α-fiber texture is deviated to an α*-fiber texture, while the specific orientation (114)<1 13 - 3> can still be inherited as a major component of the recrystallized texture. The plasticity of the alloy in the normal direction (ND) after the solid solution is influenced by the existence of the <110>//ND texture, and the plasticity of the alloy in the ND direction after aging is determined by a combination of the volume fraction of the <110>//ND texture in the matrix phase and the volume fraction of [11 2 - 0]
α //ND in the α phase. The results show that it is feasible to change the characteristics of the recrystallization texture of TB18 by controlling the deformation level of hot forging, thus realizing the modulation of the mechanical properties. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
37. Material Extrusion Additive Manufacturing of Ceramics: A Review on Filament-Based Process.
- Author
-
Spina, Roberto and Morfini, Luigi
- Subjects
CERAMICS ,THREE-dimensional printing ,CERAMIC materials ,RESEARCH personnel - Abstract
Additive manufacturing is very important due to its potential to build components and products using high-performance materials. The filament-based 3D printing of ceramics is investigated, revealing significant developments and advancements in ceramic material extrusion technology in recent years. Researchers employ several typologies of ceramics and binders to achieve fully dense products. The design of the filament and the necessary technological adaptations for 3D printing are fully investigated. From a material perspective, this paper reviews and analyzes the recent developments in additive manufacturing of material-extruded ceramics products, pointing out the performance and properties achieved with different material-binder combinations. The main gaps to be filled and recommendations for future developments in this field are reported. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
38. Properties of Biocomposites Made of Extruded Apple Pomace and Potato Starch: Mechanical and Physicochemical Properties.
- Author
-
Ekielski, Adam, Żelaziński, Tomasz, Kulig, Ryszard, and Kupczyk, Adam
- Subjects
STARCH ,FOURIER transform infrared spectroscopy ,MICROSCOPY ,SCANNING electron microscopes ,HYDRAULIC presses ,ORCHARDS - Abstract
This paper presents research results on biocomposites made from a combination of extruded apple pomace (EAP) and potato starch (SP). The aim of this work was to investigate the basic properties of biocomposites obtained from extruded apple pomace reinforced with potato starch. The products were manufactured by hot pressing using a hydraulic press with a mould for producing samples. The prepared biocomposites were subjected to strength tests, surface wettability was determined, and a colour analysis was carried out. A thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and cross-sectioning observed in a scanning electron microscope (SEM) were also performed. The obtained test results showed that the combination of apple pomace (EAP) and starch (SP) enabled the production of compact biocomposite materials. At the same time, it was found that each increase in the share of starch in the mixture for producing biocomposites increased the strength parameters of the obtained materials. With the highest share of starch in the mixture, 40%, and a raw material moisture content of 14%, the material had the best strength parameters and was even characterised by hydrophobic properties. It was also found that materials with a high content of starch are characterised by increased temperature resistance. The analysis of SEM microscopic photos showed well-glued particles of apple pomace, pectin, and gelatinised starch and a smooth external structure of the samples. Research and analyses have shown that apple pomace reinforced only with the addition of starch can be a promising raw material for the production of simple, biodegradable biocomposite materials. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
39. Review of the Development of an Unbonded Flexible Riser: New Material, Types of Layers, and Cross-Sectional Mechanical Properties.
- Author
-
Liu, Qingsheng, Qu, Zhongyuan, Chen, Feng, Liu, Xiaoya, and Wang, Gang
- Subjects
MACHINE learning ,PETROLEUM industry - Abstract
Unbonded flexible risers consist of several helical and cylindrical layers, which can undergo large bending deformation and can be installed in different configurations to adapt to harsh marine environments; thus, they can be applied to transport oil and gas resources from ultra-deep waters (UDW). Due to their special geometric characteristics, they can ensure sufficient axial tensile stiffness while having small bending stiffness, which can undergo large deflection bending deformation. In recent years, the development of unbonded flexible risers has been moving in an intelligent, integrated direction. This paper presents a review of unbonded flexible risers. Firstly, the form and properties of each interlayer of an unbonded flexible riser are introduced, as well as the corresponding performance and configuration characteristics. In recent years, the development of unbonded flexible risers has been evolving, and the development of machine learning on unbonded flexible risers is discussed. Finally, with emphasis on exploring the design characteristics and working principles, three new types of unbonded flexible risers, an integrated production bundle, an unbonded flexible riser with an anti-H
2 S layer, and an unbonded flexible riser with a composite armor layer, are presented. The research results show that: (1) the analytical methods of cross-sectional properties of unbonded flexible risers are solved based on ideal assumptions, and the computational accuracy needs to be improved. (2) Numerical methods have evolved from equivalent simplified models to models that account for detailed geometric properties. (3) Compared with ordinary steel risers, the unbonded flexible riser is more suitable for deep-sea resource development, and the structure of each layer can be designed according to the requirements of the actual environment. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
40. On the Durability Performance of Two Adhesives to Be Used in Bonded Secondary Structures for Offshore Wind Installations.
- Author
-
Idrissa, Khaoula, Maurel-Pantel, Aurélien, Lebon, Frédéric, and Guermazi, Noamen
- Subjects
OFFSHORE wind power plants ,WIND power plants ,OFFSHORE structures ,ADHESIVES ,ENERGY infrastructure ,ARRHENIUS equation ,TENSILE tests ,DISTILLED water - Abstract
The development of offshore wind farms requires robust bonding solutions that can withstand harsh marine conditions for the easy integration of secondary structures. This paper investigates the durability performance of two adhesives: Sikadur 30 epoxy resin and Loctite UK 1351 B25 urethane-based adhesive for use in offshore wind environments. Tensile tests on adhesive samples and accelerated aging tests were carried out under a variety of temperatures and environmental conditions, including both dry and wet conditions. The long-term effects of aging on adhesive integrity are investigated by simulating the operational life of offshore installations. The evolution of mechanical properties, studied under accelerated aging conditions, provides an important indication of the longevity of structures under normal conditions. The results show significant differences in performance between the two adhesives, highlighting their suitability for specific operating parameters. It should also be noted that for both adhesives, their exposure to different environments (seawater, distilled water, humid climate) over a prolonged period showed that (i) Loctite adhesive has a slightly faster initial uptake than Sikadur adhesive, but the latter reaches an asymptotic plateau with a lower maximum absorption rate than Loctite adhesive; and (ii) a progressive deterioration in the tensile properties occurred following an exponential function. Therefore, aging behavior results showed a clear correlation with the Arrhenius law, providing a predictive tool for the aging process and the aging process of the two adhesives followed Arrhenius kinetics. Ultimately, the knowledge gained from this study is intended to inform best practice in the use of adhesives, thereby improving the reliability and sustainability of the offshore renewable energy infrastructure. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
41. Effect of Cold-Rolling Deformation on the Microstructural and Mechanical Properties of a Biocompatible Ti-Nb-Zr-Ta-Sn-Fe Alloy.
- Author
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Cojocaru, Vasile Dănuț, Dan, Alexandru, Șerban, Nicolae, Cojocaru, Elisabeta Mirela, Zărnescu-Ivan, Nicoleta, and Gălbinașu, Bogdan Mihai
- Subjects
DEFORMATIONS (Mechanics) ,COLD rolling ,CRYSTAL defects ,TENSILE strength ,ELASTIC modulus ,MAGNETIC suspension - Abstract
The primary focus of the current paper centers on the microstructures and mechanical properties exhibited by a Ti-30Nb-12Zr-5Ta-2Sn-1.25Fe (wt. %) (TNZTSF) alloy that has been produced through an intricate synthesis process comprising cold-crucible induction in levitation, carried out in an atmosphere controlled by argon, and cold-rolling deformation (CR), applying systematic adjustments in the total deformation degree (total applied thickness reduction), spanning from 10% to 60%. The microstructural characteristics of the processed specimens were investigated by SEM and XRD techniques, and the mechanical properties by tensile and microhardness testing. The collected data indicate that the TNZTSF alloy's microstructure, in the as-received condition, consists of a β-Ti phase, which shows polyhedral equiaxed grains with an average grain size close to 82.5 µm. During the cold-deformation processing, the microstructure accommodates the increased applied deformation degree by increasing crystal defects such as sub-grain boundaries, dislocation cells, dislocation lines, and other crystal defects, powerfully affecting the morphological characteristics. The as-received TNZTSF alloy showed both high strength (i.e., ultimate tensile strength close to σ
UTS = 705.6 MPa) and high ductility (i.e., elongation to fracture close to εf = 11.1%) properties, and the computed β-Ti phase had the lattice parameter a = 3.304(7) Å and the average lattice microstrain ε = 0.101(3)%, which are drastically influenced by the applied cold deformation, increasing the strength properties and decreasing the ductility properties due to the increased crystal defects density. Applying a deformation degree close to 60% leads to an ultimate tensile strength close to σUTS = 1192.1 MPa, an elongation to fracture close to εf = 7.9%, and an elastic modulus close to 54.9 GPa, while the computed β-Ti phase lattice parameter becomes a = 3.302(1) Å. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
42. Performance of Sustainable Green Concrete Incorporating Quarry Dust and Ferronickel Slag as Fine Aggregate.
- Author
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Nuruzzaman, Md, Almeida, Jaydon, Amin, Md Tanvir Ehsan, and Sarker, Prabir Kumar
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FERRONICKEL ,SLAG ,DUST ,QUARRIES & quarrying ,CONCRETE ,EXPANSION & contraction of concrete ,COPPER slag - Abstract
This paper presents a study on the combined use of two by-products, namely quarry dust (QD) and ferronickel slag (FNS), as a full substitute for natural sand to improve the greenness of concrete production. Quarry dust was used in increments of 25% to a maximum of 75% substitution, where nickel slag was used as the remaining proportion of fine aggregate. All the combinations of quarry dust and nickel slag were found to be compliant with AS 2758.1 and they showed notably better grading than 100% sand. In this research, standard concrete tests, such as the slump test for fresh concrete, and compression, tensile and shrinkage tests for hardened concrete, were conducted. Scanning electron microscopy and X-ray diffraction analysis were also conducted for microstructural investigation. The results concluded that the combinations of quarry dust and nickel slag in concrete as a whole substitution of sand provide similar results for these properties. Specifically, 25% quarry dust with 75% nickel slag proved to be the most promising alternative to sand, with compressive and splitting tensile strengths of 62 and 4.29 MPa, respectively, which were 16% and 20% higher than those of the control mix. Also, lower drying shrinkage was observed for this combination compared to the control mix. The higher strength is attributed to the rough texture and angular shape of both quarry dust and nickel slag providing a better mechanical interlocking. The validity of this result has also been confirmed through image analysis of micrographs from various specimens. In microstructural investigations, specimens with QD and FNS exhibited fewer voids and a more compact surface compared to the control specimen. This shows the potential for further research into the use of quarry dust and nickel slag in the production of green concrete. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
43. Enhancing the Mechanical Properties and Water Permeability of Pervious Planting Concrete: A Study on Additives and Plant Growth.
- Author
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He, Juan, Xu, Shanhansu, Sang, Guochen, Wu, Yonghua, and Liu, Shuang
- Subjects
LIGHTWEIGHT concrete ,CONCRETE additives ,PERMEABILITY ,POLYVINYL alcohol ,PLANT growing media ,PLANT growth - Abstract
Pervious planting concrete (PPC) is in line with the concept of ecological environmental protection. However, due to its own porous structure, it is difficult to obtain excellent mechanical properties and water permeability at the same time, which hinders its promotion and application. In this paper, natural gravel (NG), ordinary Portland cement (OPC), polyvinyl alcohol latex powder (PVAP) and polycarboxylate superplasticizer (PS) were used to prepare the PPC, and its mechanical properties and water permeability were studied. Three kinds of plants were planted in the PPC and their planting properties were studied. At the same time, the effect of Bacillus on the planting properties was studied. The results show that when the water–binder ratio (W/B) was 0.28 and the PVAP content was 0.8%, both the mechanical properties and water permeability of the PPC were optimal. The compressive strength and permeability coefficient were 14.2 MPa and 14.48 mm/s, respectively. The mechanical properties and water permeability of PPC prepared with 10~20 mm NG were better than those prepared with 5~10 mm NG. Among the three plants, the germination rate and growth of Elymus dahuricus Turcz (EDT) were the best. The incorporation of Bacillus can optimize its planting properties and promote the effective combination between plants and the PPC substrate. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
44. Chloride Corrosion Process of Concrete with Different Water–Binder Ratios under Variable Temperature Drying–Wetting Cycles.
- Author
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Wang, Lei, Chen, Chunhong, Liu, Ronggui, Zhu, Pinghua, Liu, Hui, Jiang, Hongwei, and Yu, Jiang
- Subjects
CONCRETE corrosion ,ELASTIC modulus ,CHLORIDE ions ,EFFECT of temperature on concrete ,CHLORIDES ,CORROSION resistance ,DETERIORATION of concrete - Abstract
In this paper, four water–binder ratios (w/b) of 0.29, 0.33, 0.39, and 0.46 were designed. A variable test temperature was implemented in the drying–wetting cycle test according to the temperature fluctuations in the actual service environment, and the constant temperature test was established as the control group. The mechanical properties and chloride corrosion resistance of concrete with different w/b ratios under variable temperature drying–wetting cycles, as well as the microstructure changes, phase composition, and damage mechanism inside the concrete, were investigated. The results showed that the mechanical properties of concrete increased first and then decreased with drying–wetting cycles increasing, whereas the chloride corrosion resistance continued to decline. A higher w/b exacerbated the deterioration of the concrete performance. A higher w/b increased the porosity, chloride diffusion depth, and chloride content, thus reducing the resistance of chloride corrosion. Compared with w/b = 0.29, the compressive strength, splitting tensile strength, mass, and relative dynamic elasticity modulus of w/b = 0.46 exposed to 60 drying–wetting cycles decreased by 54.50%, 52.44%, 0.96%, and 6.50%, respectively, while the porosity, peak chloride content, and erosion depth increased by 45.12%, 70.45%, and 45.00%. Compared with the drying–wetting cycle with a constant temperature, the cumulative damage caused by the drying–wetting cycle with a variable temperature was greater, resulting in more severe deterioration of concrete performance. The increase in the test temperature significantly accelerated the diffusion rate, penetration depth, and chemical binding capacity of chloride ions. After 60 drying–wetting cycles, the peak chlorine content and erosion depth of w/b = 0.46 under variable temperature cycles were 15.38% and 10.32% higher than those under a constant temperature, while the compressive strength, splitting tensile strength, mass, and relative dynamic elastic modulus were reduced by 7.76%, 14.81%, 0.33%, and 2.40%, respectively. Microscopic analysis confirmed that higher w/b and variable temperature cycles accelerated the decay of mechanical properties and the decline of chloride corrosion resistance. According to the numerical fitting analysis, the w/b should be 0.29~0.39 under the condition that the mechanical properties and chloride corrosion resistance of concrete are met. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
45. Effect of the Inorganic Modification Mode on the Mechanical Properties of Rubber Recycled Concrete.
- Author
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Liu, Leifei, Zong, Jingmei, Hou, Xueqian, and Liu, Xiaoyan
- Subjects
RUBBER ,CONCRETE ,WASTE tires ,MODULUS of elasticity ,CONCRETE testing ,SUSTAINABLE development - Abstract
The reasonable and effective application of waste tires and discarded concrete in concrete is an important branch of green concrete development. This paper investigates the effects of the inorganic modification mode on the basic mechanical properties of rubber recycled concrete based on indoor tests. Inorganic modification, such as water washing, acid washing, and alkaline washing modification, was mainly used to treat and modify rubber particles. The factors affecting the compressive strength, the splitting tensile strength, the flexural strength, the axial compressive strength, and the modulus of elasticity of modified rubber recycled concrete were analyzed. The study results show that the incorporation of recycled aggregates and rubber reduced the mechanical properties of concrete, with the compressive and splitting tensile strengths showing the greatest reductions of 27.36% and 27.24%, respectively. Three modification methods significantly improved the mechanical properties of rubber recycled concrete. The alkali washing modification method was the most effective, maximally improving the mechanical properties of rubber recycled concrete by 7.53–15.51%. The effects of the three modifications on the mechanical properties of concrete were ranked as follows: alkali washing > acid washing > water washing. This study provides a data basis for the practical application of rubber recycled concrete in engineering and a test basis for the development of green concrete. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
46. Weldability and Mechanical Properties of Pure Copper Foils Welded by Blue Diode Laser.
- Author
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Pasang, Tim, Fujio, Shumpei, Lin, Pai-Chen, Tao, Yuan, Sudo, Mao, Kuendig, Travis, Sato, Yuji, and Tsukamoto, Masahiro
- Subjects
WELDABILITY ,BLUE lasers ,SEMICONDUCTOR lasers ,COPPER foil ,WELDED joints ,WELDING - Abstract
The need to manufacture components out of copper is significantly increasing, particularly in the solar technology, semiconductor, and electric vehicle sectors. In the past few decades, infrared laser (IR) and green laser (GL) have been the primary technologies used to address this demand, especially for small or thin components. However, with the increased demand for energy saving, alternative joint techniques such as blue diode laser (BDL) are being actively explored. In this paper, bead-on-plate welding experiments on 0.2 mm thick pure copper samples employing a BDL are presented. Two sets of parameters were carefully selected in this investigation, namely Cu-1: Power (P) = 200 W; Speed (s) = 1 mm/s; and angle = 0°, and Cu-2: P = 200 W; s = 5 mm/s; and angle = 10°. The results from both sets of parameters produced defect-free full penetration welds. Hardness test results indicated relatively softer weld zones compared with the base metal. Tensile test samples fractured in the weld zones. Overall, the samples welded with Cu-1 parameters showed better mechanical properties, such as strength and elongation, than those welded with the Cu-2 parameters. The tensile strength and elongation obtained from Cu-1 were marginally lower than those of the unwelded pure copper. The outcomes from this research provide an alternative welding technique that is able to produce reliable, strong, and precise joints, particularly for small and thin components, which can be very challenging to produce. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
47. Effects of Different Calcium Sources on Mechanical Properties of Metakaolin Geopolymers.
- Author
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Wang, Yiren, Zhang, Jiangtao, Liu, Jie, Fan, Deke, Qu, Haiyang, Zhou, Lingzhu, and Zheng, Sen
- Subjects
PORTLAND cement ,INDUSTRIAL wastes ,POZZOLANIC reaction ,ETTRINGITE ,HYDRATION ,CESIUM compounds - Abstract
Metakaolin-based geopolymers have substantial potential as replacements for cement, but their relatively inferior mechanical properties restrict their application. This paper aims to enhance the mechanical properties of metakaolin-based geopolymers by incorporating appropriate amounts of calcium sources. CaCO
3 , Ca(OH)2 , and CaSO4 are three types of calcium sources commonly found in nature and are widely present in various industrial wastes. Thus, the effects of these three calcium sources on the performance of metakaolin-based geopolymers were studied. Through the analysis of the mechanical properties, heat-release behavior during hydration, hydration products, and microstructure of geopolymers, the effectiveness of the aforementioned calcium sources in improving the performance of metakaolin-based geopolymer was evaluated, and the mechanisms of action were elucidated. The results indicate that the pozzolanic reaction between CH and MK could promote MK hydration and increase the proportion of CASH gel in the hydration products, thereby facilitating the setting of the geopolymer and enhancing its strength. CS could react with the active aluminates in MK to form ettringite, thus forming a higher early strength. CC had a lower reactivity with MK and does not improve the performance of MK-based geopolymers. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
48. Processing of Bimetallic Inconel 625-16Mo3 Steel Tube via Supercritical Bend: Study of the Mechanical Properties and Structure.
- Author
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Barenyi, Igor, Slany, Martin, Kouril, Karel, Zouhar, Jan, Kolomy, Stepan, Sedlak, Josef, and Majerik, Jozef
- Subjects
STEEL tubes ,INCONEL ,BENDING stresses ,SUPERCRITICAL water ,TUBE bending ,DENDRITES ,LASER peening ,TUBES - Abstract
Incineration is currently the standard way of disposing of municipal waste. It uses components protected by high-temperature-resistant layers of materials, such as Inconel alloys. Therefore, the objective of the current paper is to study the mechanical properties and structure of a bimetallic Inconel 625-16Mo3 steel tube. The Inconel 625 layer was 3.5 mm thick and was applied to the surface of the tube with a wall thickness of 7 mm via the cold metal transfer method. The bimetallic tube was bent using a supercritical bend (d ≤ 0.7D). This paper is focused on the investigation of the material changes in the Inconel 625 layer areas influenced by the maximum tensile and compressive stresses after the bend. The change in layer thickness after the bend was evaluated and compared to the non-deformed tube. In addition, the local mechanical properties (nanohardness, Young modulus) across the indicated interfacial areas using quasistatic nanoindentation were investigated. Subsequently, a thorough microstructure observation was carried out in areas with maximum tensile and compressive stresses to determine changes in the morphology and size of dendrites related to the effect of tensile or compressive stresses induced by bending. It was found that the grain featured a stretched secondary dendrite axis in the area of tensile stress, but compressive stress imparted a prolongation of the primary dendrite axis. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
49. Investigating Mechanical Properties of Alkali-Activated Slag Cementitious Material for Load-Bearing Layer of Sandwich Panels.
- Author
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Zhu, Jing, Qu, Zijian, Huang, Ying, Song, Lizhuo, Liu, Shaotong, Min, Hao, and Li, Zhiming
- Subjects
SANDWICH construction (Materials) ,SLAG ,THERMAL insulation ,MAGNESIUM oxide - Abstract
The research presented in this paper is about the mechanical properties of fiber-reinforced alkali-activated slag cementitious sandwich panels with different types and amounts of admixtures. The mechanical properties, drying shrinkage properties, and micro-morphology were used to determine the optimal ratio of the admixtures. The results show that the alkali-activated slag sandwich panels have the characteristics of light weight, high strength and excellent thermal insulation, and the factors such as magnesium oxide, expansion agent and solution temperature have significant influence on their mechanical properties and dry shrinkage. This paper provides a theoretical basis and experimental data for the preparation process and application of alkali-activated slag sandwich panels. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
50. Research Progress of ODS FeCrAl Alloys–A Review of Composition Design.
- Author
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Wang, Xi and Shen, Xinpu
- Subjects
FUKUSHIMA Nuclear Accident, Fukushima, Japan, 2011 ,SOLUTION strengthening ,DISPERSION strengthening ,THERMAL stability ,CREEP (Materials) ,ZIRCONIUM alloys - Abstract
After the Fukushima nuclear accident, the development of new accident-tolerant fuel cladding materials has become a research hotspot around the world. Due to its outstanding corrosion resistance, radiation resistance, and creep properties at elevated temperatures, the oxide dispersion strengthened (ODS) FeCrAl alloy, as one of the most promising candidate materials for accident-tolerant fuel cladding, has been extensively studied during the past decade. Recent research on chemical composition design as well as its effects on the microstructure and mechanical properties has been reviewed in this paper. In particular, the reasonable/optimized content of Cr is explained from the aspects of oxidation resistance, radiation resistance, and thermal stability. The essential role of the Al element in oxidation resistance, high-temperature stability, and workability was reviewed in detail. The roles of oxide-forming elements, i.e., Y (Y
2 O3 ), Ti, and Zr, and the solid solution strengthening element, i.e., W, were discussed. Additionally, their reasonable contents were summarized. Typical types of oxide, i.e., Y–Ti–O, Y–Al–O, and Y–Zr–O, and their formation mechanisms were also discussed in this paper. All aspects mentioned above provide an important reference for understanding the effects of composition design parameters on the properties of nuclear-level ODS FeCrAl alloy. [ABSTRACT FROM AUTHOR]- Published
- 2023
- Full Text
- View/download PDF
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