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The aim of this study was to experimentally investigate the process of chloride binding and its sulfate-induced release in cementitious materials. The cementitious materials were replaced with hardened cement paste particles (HCPs) with water-to-cement ratios (w/c) of 0.35 and 0.45. A long-term immersion experiment of HCPs in 0.1 M sodium chloride solution was performed to investigate its chloride-binding capacity, and then it was immersed in sodium sulfate solutions with concentrations of 0.1 and 0.5 M to explore the release of chloride binding induced by sulfates. Silver nitrate titration and quantitative X-ray diffraction (QXRD) were used to measure the concentration of free chlorides in the solutions and the content of bound chlorides in HCPs, respectively. The results show that there is a higher chloride-binding capacity in HCPs with a w/c ratio of 0.45 compared to 0.35, and the content of chemically bound chlorides is associated with the formation and decomposition of Friedel's and Kuzel's salts in HCPs. The presence of sulfates can easily result in the release of bound chlorides in Friedel's salt, but it cannot cause a complete release of bound chlorides in Kuzel's salt. Physically bound chlorides are more easily released by sulfates than chemically bound chlorides, and a high w/c ratio or sulfate concentration can increase the release rate of bound chlorides in HCPs. [ABSTRACT FROM AUTHOR]

Concrete structures face significant challenges in sulfate-rich environments, where sulfate attack can affect their durability and structural integrity. This study explores innovative approaches to enhancing concrete performance by integrating hydrophobic and densification technologies. It emphasizes the critical role of anti-sulfate erosion inhibitors in mitigating sulfate-induced damage, reducing water absorption, and inhibiting corrosive reactions. This research addresses prevalent issues in Chinese engineering projects where high sulfate concentrations are common, necessitating robust solutions for sulfate resistance. Through rigorous testing, including wet–dry cycling tests with 5% and 10% Na2SO4 solutions following the GB/T 50082-2009 standard, concrete formulations achieved exceptional long-term sulfate resistance, meeting or exceeding KS200-grade requirements. These findings provide valuable insights into optimizing concrete durability in sulfate-rich environments, offering practical strategies to enhance infrastructure resilience and reduce maintenance costs. [ABSTRACT FROM AUTHOR]

This paper comprehensively summarizes moisture transport, ion transport, and mechanical damage models applied to concrete under sulfate attack and drying–wetting cycles. It highlights the essential aspects and principles of each model, emphasizing their significance in understanding the movement of moisture and ions, as well as the resulting mechanical damage within the concrete during these degradation processes. The paper critically analyzes the assumptions made in each model, shedding light on their limitations and implications for prediction accuracy. Two primary challenges faced by current models under sulfate attack and drying–wetting cycles are identified: the limited consideration of the coupled effects of chemical and physical attacks from sulfate, and the unclear mechanism of the sulfate attacks. Future research directions are proposed, focusing on exploring the transport mechanism of sulfate ions under various driving forces and further clarifying the crystallization process and expansion damage mechanism in concrete pores. Addressing these research directions will advance our understanding of sulfate attack under drying–wetting cycles, leading to improved models and mitigation strategies for enhancing the durability and performance of concrete structures. [ABSTRACT FROM AUTHOR]

The urgent removal of Cd, Co, and Ni from nitrate and sulfate is essential to mitigate the potential risk of chemical pollution from large volumes of industrial wastewater. In this study, these metal ions were rapidly recovered through applying voltage on nitrate and sulfate, utilizing laser-induced graphene/polyimide (LIG/PI) film as the electrode. Following the application of external voltage, both the pH value and conductivity of the solution undergo changes. Compared to Co2+ and Ni2+, Cd2+ exhibits a lower standard electrode potential and stronger reducibility. Consequently, in both nitrate and sulfate solutions, the reaction sequence follows the order of Cd2+ > Co2+ > Ni2+, with the corresponding electrode adsorption quantities in the order of Cd2+ > Co2+ ~ Ni2+. Additionally, using the recovered Co(OH)2 as the raw material, a LiCoO2 composite was prepared. The assembled battery with this composite exhibited a specific capacity of 122.8 mAh g−1, meeting practical application requirements. This research has significance for fostering green development. [ABSTRACT FROM AUTHOR]

In this study, Afşin Elbistan C-type fly ash (FA) was used, which protects against the sulphate reaction that damages concrete. The detrimental effects of post-reaction decrease with increasing fly ash fineness. The study used 10%, 30%, and 50% weight substitutes of cement. The fly ash was ground in a ball mill for 0, 10, 20, 30, 45, and 60 min, and Blaine fineness values of 1555, 1632, 2347, 2589, 2766, and 3433 cm2/g were obtained, respectively. The effect of the samples on the sulphate resistance was investigated by exposing the samples to 5% or 10% added sulphate solutions, and the compressive strength and ultrasonic pulse velocity of the concrete were tested. The compressive strength values obtained decreased with the increase in sulphate content, and the increase in the grinding time and the amount of substituted FA increased the compressive strength values. It was observed that weight loss increased with increasing sulphate content and decreased with the addition of FA with a high Blaine fineness. It was determined that as the Blaine fineness value increased, the sulphate content, FA substitution amount, and ultrasonic pulse speed decreased. This study was carried out to determine the effects of fly ash used at different fineness and replacement ratios on the performance and strength of concrete after exposure to external influences such as sulphate. The use of fly ash instead of cement will reduce the use of waste materials and natural resources and prevent environmental pollution. The cost of cement and concrete will be reduced. [ABSTRACT FROM AUTHOR]

The expansion induced by sulfate attack on cement-treated aggregates (SACA) is a well-known problem that can be solved. It causes obvious heaves in road bases and railway subgrades. In this paper, the effects of the sodium sulfate content, cement content, degree of compaction, sulfate types, attack types, aluminum ion supply, concentration of curing sulfate solution, and temperature on the expansion behavior induced by SACA were investigated over 60 days in the laboratory. Based on the Sobol sensitivity analysis method, the influence of the sensitivity of each factor on the expansion was quantitatively analyzed, and the dominant factor of expansion was proposed. Results show that sulfate content is the domain factor of expansion that is induced by SACA, and it presents a logarithmic function relationship with strain. The 0.5% sodium sulfate content is the minimum sulfate content which causes the expansion that is induced by SACA. When the sulfate content is less than 1%, the expansion induced by SACA is minor. When the sulfate content is between 1% and 3%, the expansion behavior is expressed in four stages as follows: rapid strain increase, followed by a short stagnation period, then a significant strain increase and, finally, constant strain. When the sulfate content is greater than 5%, there are two stages comprising the expansion behavior as follows: the rapid strain increases and constant strain occurs. Greater sulfate content, greater degree of compaction, and lower temperature have positive effects on the expansion induced by SACA. The cement content does not have a consistent effect on expansion behavior. Compared with a sodium sulfate attack, both the reaction rate and expansion of cement-treated aggregates that are attacked by gypsum are smaller, and the attack period is also longer. When the sulfate content is greater than 1%, the addition of kaolin promotes the progression of the expansion induced by SACA. A small amount of water is sufficient for the demand for the sulfate attack. When the sulfate content is at a certain level, the expansion induced by SACA that is under external attack is much smaller than the expansion that is under internal attack. This study is expected to serve as a reference for future research on the mechanics of SACA, and it attempts to provide theoretical support for amending expansions that are induced by SACA. [ABSTRACT FROM AUTHOR]

In this paper, firstly, the effects of graphene oxide on the mechanical properties of concrete were investigated. Secondly, the degradation and mechanism of the mechanical properties of graphene oxide concrete (GOC) under sulfate attack and a freeze–thaw environment were investigated. In addition, the dynamic modulus of elasticity (MOEdy) and uniaxial compressive strength (UCS) of the GOC were measured under different environmental conditions. According to the test results, the incorporation of graphene oxide in appropriate admixtures could improve the mechanical properties of concrete in these two working environments. It is worth noting that this effect is most pronounced when 0.05 wt% graphene oxide is incorporated. In the sulfate attack environment, the MOEdy and UTS of the GOC0.05% specimen at 120 cycles decreased by 22.28% and 24.23%, respectively, compared with the normal concrete specimens. In the freeze–thaw environment, the MOEdy and UTS of the GOC0.05% specimen at 90 cycles decreased by 13.96% and 7.58%, respectively, compared with the normal concrete specimens. The scanning electron microscope (SEM) analysis showed that graphene oxide could adjust the aggregation state of cement hydration products and its own reaction with some cement hydration crystals to form strong covalent bonds, thereby improving and enhancing the microstructure density. [ABSTRACT FROM AUTHOR]

Foamed lightweight soils (FLS) have been extensively used as backfill material in the construction of transportation infrastructures. However, in the regions consisting of salt-rich soft soil, the earth structure made by FLS experiences both fluctuation of groundwater and chemical environment erosion, which would accelerate the deterioration of its long-term performance. This study conducted laboratory tests to explore the deterioration of FLS in strength after being eroded by sulfate attack and/or wet-dry cycling, where the influencing factors of FLS density, concentration of sulfate solution, and cation type (i.e., Na+ and Mg2+) were considered. An unconfined compressive test (UCT) was conducted, and the corrosion-resistant coefficient (CRC) was adopted to evaluate the erosion degree after the specimens experienced sulfate attack and/or dry-wet cycling for a certain period. The research results show that the erosion of the FLS specimen under the coupling effect of sulfate attack and dry-wet cycling was more remarkable than that only under chemical soaking, and Na2SO4 solution had a severe erosion effect as compared with MgSO4 solution when other conditions were kept constant. An empirical model is proposed based on the test results, and its reliability has been verified with other test results from the literature. The proposed model provides an alternative for engineers to estimate the strength deterioration of FLS on real structures in a preliminary design. [ABSTRACT FROM AUTHOR]

External sulfate attack is an important factor causing a decrease in the mechanical properties of cement-based materials. In this paper, a computational prediction model of elastic modulus, considering the characteristics of sulfate corrosion from outside to inside and the influence of the interface transition zone (ITZ), was established to predict the elastic modulus of mortar under the external sulfate attack. Firstly, the backscattered electron (BSE) images of mortar and the algorithm of image threshold segmenting were used to determine a reasonable thickness of corroded ITZ. Secondly, the nanoindentation test was adopted to acquire the microscopic elastic parameters of phases (sand, cement, and ITZ) in corroded mortar. Moreover, the mortar mix proportion and Lu and Torquato's model were adopted to calculate the volume fractions of phases. Finally, a computational prediction model of elastic modulus of mortar under sulfate attack was proposed with homogenization methods. The results indicate that the thickness of corroded ITZ is 20 mm, and the error values of elastic modulus between the theoretical prediction results and the experimental results are within 8%, indicating that the macroscopic elastic modulus of corroded mortar can be precisely predicted by the computational prediction model of elastic modulus. [ABSTRACT FROM AUTHOR]

Among the most significant causes of concrete degradation is ESA (external sulfate attack). The majority of studies are currently conducted on samples that have been saturated and matured. Concrete structures, however, are exposed to the environment once the formwork has been removed. The purpose of this study is to determine what effects early exposure to external sulfates may have on degradation mechanisms. Microstructure, physical, and chemical behavior are monitored using a variety of experimental techniques, including NMR (27Al and 29Si), ICP, XRD, MIP, and SEM. Based on expansion measurements, mature Portland cement paste, unlike the early-age case, degraded rapidly due to the presence of compressed ettringite and gypsum, highlighted by SEM analysis. During ESA, sulfate ions diffuse through the cement matrix and are bound by chemical agents. Chemical analyses indicate that the chemical mechanism varies with the duration of curing. At an early age, external sulfates and aluminates are the most important reagents. For matured cases, these reagents include external sulfates, calcium derived from CH dissolution, and aluminates derived from the total dissolution of AFm. [ABSTRACT FROM AUTHOR]

As one of the most harmful ions in the environment, sulfate could cause the deformation and material deterioration of concrete structures. Models that accurately describe the whole chemo–transport–mechanical process of an external sulfate attack (ESA) require substantial computational work and contain complex parameters. This paper proposes a semi-empirical model based on micromechanical theory for predicting the compressive strength degradation of concrete under an ESA with basic properties of the undamaged material and limited computational effort. A simplified exponential function is developed for the total amount of the invading sulfate, and a second-order equation governs the chemical reaction. A micromechanical model is implemented to solve the mechanical response caused by an ESA. The model is able to describe the compressive stress–strain behavior of concrete subject to uniaxial loading in good agreement with the experimental results. For the case of a sulfate-attacked material, the relationship between compressive strength and expansion is calculated and validated by the test results. Finally, the deterioration process of compressive strength is predicted with the test results of deformation. [ABSTRACT FROM AUTHOR]

In this work, a novel flow–electric field coupling configuration was designed and implemented for enhancing Zn-Cd cementation. A series of tests was conducted to explore the optimization of the Zn-Cd cementation process and its mechanism. Firstly, the various characteristics of the sponge cadmium at various locations in the device were compared, and it was concluded that the optimum purity of the sponge cadmium obtained from the anode was up to 94.1%. The generation and stripping of the cadmium sponge was revealed for the first time by cross-sectional electron microscopy. The four stages of the apparent reaction in the system were analyzed in relation to the pH, cadmium concentration and cadmium sponge flaking at each flow rate. It was proved that the separation of cadmium sponge mainly occurred in the third phase. Secondly, by comparing the morphology and specific surface area of the cadmium sponge at different flow rates, the optimum flow field velocity was identified as 30 mL/s. At this point, the specific surface area reached a maximum of 1.151 m2/g. Six flow field configurations were compared and preferred. The results demonstrated that the LCAH (Low-Cathode-Anode-High) modulation resulted in a sparser structure of the cadmium sponge, which was more easily exfoliated from the zinc anode surface by fluid impact. This was considered to be the most beneficial flow field configuration for improving the cadmium cementation rate and reducing the cost of the reaction. Moreover, the reaction steps of the system were analyzed. Its rate-limiting step was initially empirically identified as the diffusion step and proven by calculating the activation energy of 12.6 kJ/mol. It was confirmed that the diffusion process under different flow field configurations followed the first-order kinetic principle. In addition, the system's reaction phases were compared. Calculations confirmed that the diffusion process under various flow field configurations followed first-order kinetics. The diffusion coefficient of LACH proved to be the highest in the comparative tests, and the evident experimental results supported this conclusion. [ABSTRACT FROM AUTHOR]

In order to study the performance of a new cement-based grouting material under the coupling of freeze–thaw cycle and sulfate erosion, tests related to the performance of the new grouting material were designed and carried out to analyze the damage mechanism of the material under the coupling of freezing and thawing and Na2SO4 solution by testing the mass change, relative dynamic elastic modulus, compressive strength loss and mineralogical and microstructural properties of the new grouting material. The test results show that with the increase in the number of freeze–thaw cycles, the mass loss and compressive strength loss of the specimens in 15% Na2SO4 solution gradually increased, and the relative dynamic elastic modulus showed a decreasing trend. When the freeze–thaw cycle number was 30, the mass loss rate, compressive strength loss rate and relative dynamic elastic modulus of the specimens in Na2SO4 solution were 4.17%, 24.59% and 84.3%, respectively, which showed better erosion and frost durability. Mineralogical and microstructural analysis showed that SO42− in solution led to the decomposition of the C-S-H gel and the formation of CaSO4•2H2O inside the specimen, and the internal deterioration was exacerbated by the widening of the crack width being aggravated, suggesting that the rate of material deterioration under the coupling of the two factors increased. [ABSTRACT FROM AUTHOR]

Sulfate attack is one of the main factors affecting the durability of concrete structures. In recent years, multi-walled carbon nanotubes (MWCNTs) have attracted the attention of scholars for their excellent mechanical properties and durability performance. In this paper, the influence of sulfate attack and dry–wet cycles on the performance of multi-walled carbon nanotube–lithium slag concrete (MWCNT-LSC) with varied MWCNT content (0 wt.%, 0.05 wt.%, 0.10 wt.%, and 0.15 wt.%) and varied water–cement ratios (0.35, 0.40, and 0.45) were investigated. In addition, scanning electron microscopy (SEM) and X-ray computed tomography (CT) tests were conducted to analyze the microstructure and pore structure of the concrete. The results showed that concrete incorporated with MWCNTs could effectively mitigate sulfate attack. The resistance to sulfate attack of concrete was negatively related to the water–cement ratio when the dry–wet cycle was fixed. The MWCNT-LSC showed the best compressive strength at the water–cement ratio of 0.35 and 0.10 wt.% MWCNTs. The SEM test results showed that the MWCNTs filled the pores and cracks within the specimen and formed bridges between the cracks, enhancing the resistance to sulfate attack. The CT test results also showed that the addition of MWCNTs could reduce the porosity of concrete, refine the pore size and inhibit the generation and development of cracks, thus optimizing the internal structure of concrete and improving its resistance to sulfate attack. [ABSTRACT FROM AUTHOR]

Foamed lightweight soil (FLS) is a lightweight cementitious material containing a large number of tiny closed pores and has been widely used as a filler in places such as railways, roads and airports. However, there has been little research into the resistance of FLS to sulphate attack in practical engineering applications. The performance of FLS against different sulphate erosion concentrations was studied to elucidate the engineering characteristics of using large volumes of FLS as fill material for the road base in the construction of intelligent networked vehicle test sites. The results showed that the compressive strength of FLS prepared using 30% Portland cement (C), 30% granulated blast furnace slag (GBFS), 40% fly ash (FA) and a small amount of a concrete antiseptic agent (CA) as cementitious materials reached 0.8 and 1.9 MPa at 7 and 28 d, respectively, when the wet density was about 600 kg/m3, which met the design requirements. The FLS prepared via the above-mentioned cementitious system had a low carbon emission, with a CO2 emission reduction rate of up to 70%. It also had excellent sulphate attack resistance: the corrosion resistance coefficient of the cementitious material system reached 0.97, which was considerably better than that of C (0.83). For an erosion medium environment with SO42− concentrations of less than 1000 mg/L (moderate), 40% GBFS or FA can be used to prepare FLS. When the concentration of SO42− is less than 4000 mg/L (severe), 30% C, 30% GBFS and 40% FA can be used as cementitious materials, preferably in combination with an appropriate amount of CA, to prepare FLS. [ABSTRACT FROM AUTHOR]

This paper presents the results of a study on the evaluation of resistance of pastes from carbonated, low-lime calcium silica cements to external sulfate attack. The extent of chemical interaction between sulfate solutions and paste powders was assessed by quantifying the amount of species that leached out from carbonated pastes using ICP-OES and IC techniques. In addition, the loss of carbonates from the carbonated pastes exposed to sulfate solutions and the corresponding amounts of gypsum formed were also monitored by using the TGA and QXRD techniques. The changes in the structure of silica gels were evaluated using FTIR analysis. The results of this study revealed that the level of resistance of carbonated, low-lime calcium silicates to external sulfate attack was affected by the degree of crystallinity of calcium carbonate, the type of calcium silicate, and the type of cation present in the sulfate solution. [ABSTRACT FROM AUTHOR]

Aiming at the problem of repeated repair of concrete caused by the damage of concrete structure repair system in a sulphate environment, the quicklime modified sulphoaluminate cement (CSA)–ordinary Portland cement (OPC) –mineral admixture composite repair material was utilised to obtain the law and mechanism of quicklime, improving the mechanical properties and sulphate resistance of composite repair materials. In this paper, the effects of quicklime on the mechanical properties, as well as sulphate resistance of CSA–OPC–ground granulated blast furnace slag (SPB) and CSA–OPC–silica fume (SPF) composites, were studied. The findings reveal that the addition of quicklime improves the stability of ettringite in SPB and SPF composite systems, promotes the pozzolanic reaction of mineral admixtures in composite systems, and significantly increases the compressive strength of both SPB and SPF systems. The 8 h compressive strength of SPB and SPF composite systems increased by 154% and 107%, and the 28 d compressive strength enhanced by 32% and 40%. After the quicklime was added, the formation of C-S-H gel and calcium carbonate in SPB and SPF composite systems was promoted, the porosity was reduced, and the pore structure was refined. The porosity was reduced by 2.68% and 0.48%, respectively. The mass change rate of various composite systems under sulphate attack was reduced, and the mass change rate of the SPCB30 and SPCF9 composite systems decreased to 0.11% and −0.76% after 150 dry–wet cycles. Additionally, the mechanical strength of different composite systems under sulphate attack was improved, so that the sulphate resistance of different ground granulated blast furnace slag and silica fume composite systems was improved. [ABSTRACT FROM AUTHOR]

Powder mixtures of MgSO4 with 5–20 mol.% Na2SO4 or K2SO4 were used as precursors for making water-soluble ceramic molds to create thermoplastic polymer/calcium phosphate composites by low pressure injection molding. To increase the strength of the ceramic molds, 5 wt.% of tetragonal ZrO2 (Y2O3-stabilized) was added to the precursor powders. A uniform distribution of ZrO2 particles was obtained. The average grain size for Na-containing ceramics ranged from 3.5 ± 0.8 µm for MgSO4/Na2SO4 = 91/9% to 4.8 ± 1.1 µm for MgSO4/Na2SO4 = 83/17%. For K-containing ceramics, the values were 3.5 ± 0.8 µm for all of the samples. The addition of ZrO2 made a significant contribution to the strength of ceramics: for the MgSO4/Na2SO4 = 83/17% sample, the compressive strength increased by 49% (up to 6.7 ± 1.3 MPa), and for the stronger MgSO4/K2SO4 = 83/17% by 39% (up to 8.4 ± 0.6 MPa). The average dissolution time of the ceramic molds in water did not exceed 25 min. [ABSTRACT FROM AUTHOR]

Recycling coal gangue as aggregate to produce concrete in situ is the most effective way to solve the problem of deposited coal gangue in mines. Nevertheless, the mine environment underground is rich in sulfate ions, posing a threat to the durability of coal gangue concrete (CGC). Hence, the degradation process of sulfate-attacked CGC is investigated. A series of tests is performed to evaluate its variation law of mass, dynamic elastic modulus, compressive strength and sulfate ion distribution. Meanwhile, the microstructure and phases of sulfate-attacked CGC are identified by scanning electron microscopy, X-ray diffraction and thermogravimetric analysis. The results indicate that the residual compressive strength ratio of CGC is higher than that of normal concrete after a 240 d sulfate attack, implying a superior sulfate resistance for CGC. Additionally, the higher the sulfate concentration, the more severe the degradation. Except for the secondary hydration of CGC itself, the diffused sulfate ions also react with Ca(OH)2, forming gypsum and ettringite; this plays a positive role in filling the pores at the early stage, whereas, at the later stage, the generated micro-cracks are detrimental to the performance of CGC. In particular, the proposed sulfate corrosion model elucidates the degradation mechanism of CGC exposed to a sulfate-rich environment. [ABSTRACT FROM AUTHOR]

This paper investigated the influence of dry–wet cycles and sulfate attack on the performance of magnesium potassium phosphate cement (MKPC) as well as the effect of waterglass on MKPC. X-ray diffraction (XRD), TG-DTG, and scanning electron microscopy (SEM-EDS) were used to examine the phase composition and microstructure of MKPC. The results showed that the flexural and compressive strength of an MKPC paste increased initially and subsequently decreased in different erosion environments. The final strength of the M0 paste exposed to the SK-II environment was the highest, while that of the M0 paste exposed to the DW-II environment was the lowest. The final volume expansion value of MKPC specimens under four corrosion conditions decreased in the following order: DW-II, M0 > SK-II, M0 > DW-II, M1 > SK-I, M0 > DW-I, M0. Compared to the full-soaking environment, the dry–wet cycles accelerated sulfate erosion and the appearance of damages in the macro and micro structure of the MKPC paste. With the increase in the number of the dry and wet cycles, more intrinsic micro-cracks were observed, and the dissolution of hydration products was accelerated. Under the same number of dry–wet cycles, the strength test and volume stability test showed that the durability in a Na2SO4 solution of the MKPC paste prepared with 2% waterglass (M1) was superior to that of the original M0 cement. The micro analysis indicated that waterglass can improve the compactness of the microstructure of MPC and prevent the dissolution of struvite-K. [ABSTRACT FROM AUTHOR]

The durability of C3S-C3A paste with varied C3A content (0%, 5%, 10%, and 20%) against sulfate attack at various attack ages (3 d, 7 d, 28 d, and 180 d) was investigated in this study through the examinations of corrosion product composition, Ca/Si and Al/Si of calcium-(aluminum)-silicate-hydrate (C-(A)-S-H) gel, formation and evolution of microstructure, migration and transformation of Al containing phase products, and pore structure. The results indicated that sulfate attack can promote the hydration reaction in C3S-C3A paste, thus accelerating the production of C-(A)-S-H gel in the paste. With the increase of C3A content, the acceleration effect becomes more significant. In addition, sulfate attack led to the dealumination and decalcification of C-(A)-S-H gel, resulting in the reduction of the gelling power of C-(A)-S-H gel. The degree of dealumination and decalcification of C-(A)-S-H gel increases with the increase of C3A content. At the same time, free Al and Ca promote the formation of expansive products such as ettringite and gypsum. Finally, under the action of sulfate, the pore characterization of C3S-C3A paste deteriorated, showing a decrease in specific surface area, cumulative pore volume and average pore diameter. [ABSTRACT FROM AUTHOR]

Destructive processes accompanying sulfate corrosion of concrete significantly affect the durability of products and structures based on Portland cement. In the presented study, the long-term effect of sulfate corrosion on the electrical properties of electrically conductive sand concrete was studied. In the course of the study, the following were tested: an electrically conductive composition and a control composition based on plain Portland cement. The analysis of changes in the mineral composition of the samples over the course of time in an aggressive solution was carried out. The results show that during the exposure period of the samples from 28 to 224 days, the absorption of sulfate ions slows down and averages 26% for the control composition and 29% for the electrically conductive composition, of the total volume of absorbed sulfates. At the same time, the course of sulfate corrosion was accompanied by a 6% increase in the density of samples of both compositions, as well as a cyclic change in mechanical strength within 15%. In its turn, the key indicator of the electrical characteristics of the compositions—electrical resistivity—tended to increase throughout the experiment. These results can be recommended for assessing the durability and the nature of the operating conditions of electrical concretes used in aggressive environments. [ABSTRACT FROM AUTHOR]

This study investigated the effect of layered double hydroxides (LDHs) on the deterioration process of cement paste in the sulfate environment. Cement pastes with the addition of original and calcined LDHs at 2.5 wt.% and 5.0 wt.% of cement were exposed to Na2SO4 solution for 360 days. The macroscopic performance of the cement paste was assessed based on mass variation, porosity, compressive strength, and content of sulfate ions. Furthermore, the microhardness, microstructures, and composition of the degraded pastes were examined using Vickers hardness (HV), mercury intrusion porosimetry (MIP), scanning electron microscope (SEM), X-ray diffraction (XRD), and thermogravimetric analysis (TGA). The results indicate that cement paste incorporated with LDHs can mitigate the corrosion caused by sulfate effectively, especially in the case of calcined LDHs (C-LDHs), which primarily increase the adsorption of sulfate. Compared with the control specimen, the 180 d compressive strength loss ratio of specimens with 2.5 wt.% and 5.0 wt.% of C-LDHs decreased by 63.66% and 80.51%, respectively. Moreover, LDHs can reduce the amount of ettringite crystals, densify the microstructure, and refine the pore structure to mitigate the cement paste's sulfate corrosion significantly. Compared with the control specimen, the 180 d harmful pore volume fraction of specimens laced with 2.5 wt.% and 5.0 wt.% C-LDHs decreased by 43.77% and 54.51%, respectively. In terms of the content of C-LDHs, an optimal content of C-LDHs could ensure the dominant effect of adsorption, while excessive C-LDHs could refine pores. In addition, Vickers hardness has an excellent correlation with compressive strength, which could precisely predict the compressive strength. Moreover, by combining the Vickers hardness distribution and content distribution of sulfate ions, the cross-section of the paste could be classified into four regions to evaluate the deterioration process accurately: the degraded zone, the strengthened zone, the invaded zone, and the intact zone. [ABSTRACT FROM AUTHOR]

Nano-silica (NS) is an effective material to improve the strength and durability of high-performance concrete (HPC), but little information is available regarding its role in HPC response to long-term sulfate attack. In this study, six different dosages of NS (0%, 1%, 2%, 3%, 4%, and 5%) as cement partial replacement were mixed into HPC and the casted specimens were soaked in sulfate solution for different periods (0, 100, 200, and 300 days). The mass change, dynamic elastic modulus, compressive and splitting strength, microstructure morphology, and porosity characteristics of HPC specimens were measured by mass tests, mechanical properties tests, scanning electron microscopy (SEM), and nuclear magnetic resonance (NMR) tests. The results showed that the incorporation of NS decreased the mass loss, elevated the compressive and splitting strength, and reduced the porosity formation of HPC in front of sulfate attack. The percentage of 1% NS was among the most effective dosages as, after soaking for 300 days, it decreased the mass loss by 13.5%, elevated the elastic modulus as well as compressive and splitting strength by 50.4%, 31.7%, and 69.8% in comparison of unmodified HPC, respectively. The sulfate attack resistance was delayed in a higher (2–5%) mixed dosage, mainly due to the agglomeration of nano particles, especially after long-term reactions. This study can provide experimental references regarding the performance of HPC mixed with NS in front of sulfate attack. [ABSTRACT FROM AUTHOR]

External sulfate attack (ESA) of cementitious materials has been studied worldwide for a very long time. This physical/chemical interaction between sulfate ions and the cement hardened elements affects the long-term durability of concrete structures: cracking, spalling or strength loss of concrete structures. To study these damaging phenomena, some standardized and non-standardized accelerated aging tests are used to evaluate the performance of cements in sulfate-rich environments. However, these existing methods do not adequately predict field performance and some shortcomings or deficiencies still exist: change of degradation mechanisms when using high concentrations of sulfate, variable boundary conditions and small specimens compared to the real concrete structures. In this work, a critical review of some existing test methods and foreign national standard methods for ESA are presented, analyzed, and discussed. This results in some proposed recommendations for improving these methods to meet the needs of structure managers. [ABSTRACT FROM AUTHOR]

The hydration of C3A-gypsum systems was studied in the presence of various types of sulfates such as gypsum, hemihydrate and Na2SO4 in the first hour. The BET method combined with a DSC analysis enabled us to quantitatively characterize the amount of precipitated ettringite and its specific surface area along the hydration. It was found that sulfates not only affected the formation rate of ettringite, but also had a significant impact on the morphology of ettringite. For all the C3A-gypsum systems, a large part of the ettringite precipitated within the first 20 min and the specific surface area of the hydrated sample strongly increased within the first 5 min, whereas the specific surface area of ettringite gradually decreased along the C3A hydration reaction. Incorporating a small amount of Na2SO4 in the C3A-gypsum system could greatly promote the formation rate of ettringite in the first 20 min, and significantly decrease the specific surface area of ettringite. As hemihydrate was added to the C3A-gypsum system, two processes of ettringite precipitation and gypsum precipitation occurred. The nucleation and growth process of ettringite and gypsum resulted in the complex changes in the specific surface area of the hydrated sample, which first increased at the very beginning, then decreased and, finally, increased. [ABSTRACT FROM AUTHOR]

Early degradation of cast-in-situ concrete induced by multiple internal–external sulfate combined attacks significantly affects the development of concrete strength. An experimental study regarding the effects of Ca2+ on the early degradation of cast-in-situ mortars subjected to internal–external sulfate and magnesium combined attacks is investigated in this paper. In particular, a specific method for accurately simulating the degradation of cast-in-situ structures was proposed in this experiment. Physical properties (including weight, size changes, and porosity), mechanical properties (including flexural strength and compressive strength), sulfate concentration, and microstructural properties were monitored during 28 days of immersion. The results show that an internal sulfate and magnesium combined attack (ISA-IMA) obviously retards the development of early strength and accelerates the degradation induced by external sulfate attack (ESA). The diffusion path of sulfate ions from outside is blocked by flake-shaped magnesium hydrates, delaying the penetration of external sulfate attacks. However, it is far from neutralizing the strength loss induced by an internal magnesium attack (IMA) at an early age. Premixed excessive Ca2+ would improve the strength development and pore structure of concrete or mortar, enhancing durability against corrosive conditions. [ABSTRACT FROM AUTHOR]

The present paper focuses on the study of mortar samples where expansions with thaumasite formation occur as a consequence of sulphate attack. The samples correspond to a masonry mortar used in a rural construction located in the Spanish province of Toledo made of cement with limestone filler addition CEM II/AL. Composition and microstructure of the mortars have been analysed by means of scanning electron microscopy (SEM) using secondary and backscattered electrons (BSE) and X-ray diffraction (XRD). The results show that aggregates are contaminated with gypsum, which is the source of the sulphates for the internal attack. It seems that thaumasite is formed through an ettringite transformation where aluminium atoms are replaced with silicon atoms by means of a solid solution. The study highlights that thaumasite can be formed in warm weather through an internal sulphate attack due to gypsum contamination of aggregates. [ABSTRACT FROM AUTHOR]

Sulfate attack is one of the drawbacks of cementitious materials for stabilized soils. In the current study, a durability comparison of stabilized soil with cement (Type IV) and waste paper fly ash (WPFA) was conducted. First, the treated soil's unconfined compressive strength (UCS) was tested. Next, the treated soil was subjected to various wetting/drying cycles with various sulfate concentrations and temperatures for a year. In the meantime, samples were taken for DRX, FTIR, and TGA microstructural analyses. Additionally, samples were manufactured to track swelling over an 800 day period. The outcomes show that WPFA's UCS remained constant. Furthermore, ettringite development can be seen in the microstructural studies, however testing on linear displacement over 800 days revealed no significant changes in swelling. Finally, SEM was used to verify the ettringite formation at 360 days in order to confirm the previous findings. All the results indicated that stabilizing soil with 5% of WPFA and 3% of cement IV is possible even in presence of high sulfate concentrations, while maintaining the durability of the structure. [ABSTRACT FROM AUTHOR]

In this study, the potential application of slag-fly ash-based geopolymers as stabilizers for soft soil in sulfate erosion areas was investigated to promote environmental protection and waste residue recycling. The changes in the physical and mechanical properties and microstructure characteristics of cement-stabilized soil/geopolymer-stabilized soil under sulfate erosion were comparatively studied through tests such as appearance change, mass change, strength development, and microscopic examination. The results show that the sulfate resistance of stabilized soil is significantly affected by the stabilizer type. In the sulfate environment, the cement-stabilized soil significantly deteriorates with erosion age due to the expansion stress induced by AFt, while the geopolymer-stabilized soil exhibits excellent sulfate resistance. The slag-fly ash ratio (10:0, 9:1, 8:2 and 7:3) is an important factor affecting the sulfate resistance of geopolymer-stabilized soils, and the preferred value occurs at 9:1 (G-2). When immersed for 90 d, the unconfined compressive strength value of G-2 is 7.13 MPa, and its strength retention coefficient is 86.6%. The N-A-S-H gel formed by the polymerization in the geopolymer contributes to hindering the intrusion of sulfate ions, thereby improving the sulfate resistance of stabilized soil. The research results can provide a reference for technology that stabilizes soil with industrial waste in sulfate erosion areas. [ABSTRACT FROM AUTHOR]

This paper uses polyoxyethylene alkyether sulphate (PAS) to form foam via pre-foaming method, which is then incorporated into geopolymer based on fly ash and ladle furnace slag. In the literature, only PAS-geopolymer foams made with single precursor were studied. Therefore, the performance of fly ash-slag blended geopolymer with and without PAS foam was investigated at 29–1000 °C. Unfoamed geopolymer (G-0) was prepared by a combination of sodium alkali, fly ash and slag. The PAS foam-to-paste ratio was set at 1.0 and 2.0 to prepare geopolymer foam (G-1 and G-2). Foamed geopolymer showed decreased compressive strength (25.1–32.0 MPa for G-1 and 21.5–36.2 MPa for G-2) compared to G-0 (36.9–43.1 MPa) at 29–1000 °C. Nevertheless, when compared to unheated samples, heated G-0 lost compressive strength by 8.7% up to 1000 °C, while the foamed geopolymer gained compressive strength by 68.5% up to 1000 °C. The thermal stability of foamed geopolymer was greatly improved due to the increased porosity, lower thermal conductivity, and incompact microstructure, which helped to reduce pressure during moisture evaporation and resulted in lessened deterioration. [ABSTRACT FROM AUTHOR]

Flue-gas desulphurization (FGD) gypsum is a highly prevalent industrial by-product worldwide, which can be an excellent alternative to natural gypsum due to its high content of CaSO4·2H2O. The preparation of α-calcium sulfate hemihydrate is a high-value pathway for the efficient use of FGD gypsum. Here, a dynamic method, or an improved autoclaved process, was used to produce α-calcium sulfate hemihydrate from FGD gypsum. In this process, the attachment water of the mixture of FGD gypsum and crystal modifiers was approximately 18%, and the pH value was approximately 6.0. The mixture did not need to be pressed into bricks or made into slurry, and it was directly sent into the autoclave reactor for reaction. It was successfully applied to the practical production and application of FGD gypsum, citric acid gypsum and phosphogypsum. In this work, the compositions and morphology of the product at different stages of the reaction were examined and compared. In particular, single-crystal diffraction was used to produce the crystal structure of CaSO4·0.5H2O, and the results were as follows: a = 13.550(3); b = 13.855(3); c = 12.658(3); β = 117.79(3)°; space group C2. The preferential growth along the c-axis and the interaction mechanism between the carboxylate groups and the crystal were discussed throughout the analysis of the crystal structure. [ABSTRACT FROM AUTHOR]

The hysteretic behavior of square concrete-filled steel tube (CFST) stub columns subjected to sulfate corrosion and freeze-thaw cycle is examined by numerical investigation. The constitutive model of steel considered the Bauschinger effect, and compression (tension) damage coefficient was also adopted for the constitutive model of core concrete. The experimental results are used to verify the finite element (FE) model, which could accurately predict the hysteretic behaviors of the CFST piers. Then, the effects of the yield strength of steel, compressive strength of concrete, steel ratio, axial compression ratio, and alternation time on ultimate horizontal load are evaluated by a parametric study. The results showed that the yield strength of steel and the steel ratio have a positive effect of hysteretic behavior. The compressive strength of concrete and alternation time significantly decreased the unloading stiffness which causes the pinching phenomenon. The yield strength of steel, compressive strength of concrete, and alternation time of environmental factors (corrosion-freeze-thaw cycles) has no obvious effect on the initial stiffness, while the steel ratio has a remarkable effect. The ultimate horizontal load increases with the increasing steel ratio, yield strength of steel and compressive strength of concrete. Meanwhile, the decrement of alternation time led to the increase of ultimate horizontal load. This suggests that the confinement coefficient and alternation time are the two main factors that impact the ultimate horizontal load. A formula which considers the reduction coefficient for the ultimate horizontal load of the CFST columns subjected to sulfate corrosion and freeze-thaw cycles is proposed. The formulae can accurately predict the ultimate horizontal load with mean value of 1.022 and standard deviation of 0.003. [ABSTRACT FROM AUTHOR]

Hydraulic fracturing may be induced easily in a cement-based structure in a sulfate-rich environment, which threatens engineering safety. In order to investigate the evolution of critical water pressure, a series of hydraulic fracturing tests and splitting tensile strength tests on the cement mortar under different sulfate-exposure periods are performed. The critical water pressure of the cement mortar under sulfate attack experiences an initial increase stage and a subsequent decrease stage. A stress intensity factor is modified by two proposed damage variables which are crack length and fracture stress. Then, the relationship between the critical water pressure and the tensile strength is established. Moreover, an evolution model of the critical water pressure is proposed, which reveals that the matrix tensile strength and porosity of cement mortar strongly affect the critical water pressure evolution. Additionally, an empirical formula is suggested to describe the critical water pressure evolution of the cement mortar under sulfate attack, and its validity is verified by experimental results. [ABSTRACT FROM AUTHOR]

In this study, basalt, which is common around Diyarbakır province (Turkey), is used as concrete aggregate, waste materials as mineral additives and Portland cement as binding material to prepare concrete mixes. This paper aims to determine the proper admixture levels and usability of Diyarbakır basalt in concrete mixtures based on mechanical, physical and chemical tests. Thus, in order to determine the strength and durability performance of concrete mixtures with Diyarbakır basalt as aggregate, 72 sample cubes of 150 mm were prepared in three groups: mineral-free admixture (MFA), 10% of cement amount substituted for silica fume (SFS) and 20% for fly ash (FAS) as waste material. The samples were exposed to water curing and 100g/L sulphate solution to determine the loss in weight of the concrete cubes and compressive strength was examined at the end of 7, 28 and 360 days of the specimens. Analysis of the microstructure and cracks that influence durability, were also performed to determine effects of sulphate attacks alkali-silica reactions on the specimens using scanning electron microscopy (SEM). A loss in weight of the concrete cubes and compressive strength was distinctly evident at the end of 56 and 90 days in both acids. [ABSTRACT FROM AUTHOR]

A correct assessment of the pathologies that can affect a reinforced concrete structure is required in order to define the repair procedure. This work addresses the challenge of quantifying chlorides and sulphates directly on the surface of concrete. The quantification was carried out by means of X-ray fluorescence analysis on the surface of concrete specimens at different points with portable equipment. Concrete prisms were made with different amounts of NaCl and Na2SO4. To avoid the influence of coarse aggregate, a qualitative estimate of the amount of coarse aggregate analyzed has been made, although the results show that there is no significant influence. Monte Carlo simulations were carried out in order to establish the necessary number of random analyses of the mean value to be within an acceptable range of error. In the case of quantifying sulphates, it is necessary to carry out six random analyses on the surface, and eight measurements in the case of quantifying chlorides; in this way, it is ensured that errors are below 10% in 95% of the cases. The results of the study highlight that a portable XRF device can be used in situ to obtain concentrations of chlorides and sulphates of a concrete surface with good accuracy. There is no need to take samples and bring them to a laboratory, allowing lower overall costs in inspection and reparation works. [ABSTRACT FROM AUTHOR]

Sulfate attack is one of the crucial causes for the structural performance degradation of reinforced concrete infrastructures. Herein, a comprehensive multiphase mesoscopic numerical model is proposed to systematically study the chemical reaction-diffusion-mechanical mechanism of concrete under sulfate attack. Unlike existing models, the leaching of solid-phase calcium and the dissolution of solid-phase aluminate are modeled simultaneously in the developed model by introducing dissolution equilibrium equations. Additionally, a calibrated time-dependent model of sulfate concentration is suggested as the boundary condition. The reliability of the proposed model is verified by the third-party experiments from multiple perspectives. Further investigations reveal that the sulfate attack ability is underestimated if the solid-phase calcium leaching is ignored, and the concrete expansion rate is overestimated if the dissolution of solid-phase aluminate is not modeled in the simulation. More importantly, the sulfate attack ability and the concrete expansion rate is overestimated if the time-dependent boundary of sulfate concentration is not taken into consideration. Besides, the sulfate ion diffusion trajectories validate the promoting effect of interface transition zone on the sulfate ion diffusion. The research of this paper provides a theoretical support for the durability design of concrete under sulfate attack. [ABSTRACT FROM AUTHOR]

In order to examine the effect of excessive sulfate in the leachate of spent Li-ion batteries (LIBs), LiNi1/3Co1/3Mn1/3O2 (pristine NCM) and sulfate-containing LiNi1/3Co1/3Mn1/3O2 (NCMS) are prepared by a co-precipitation method. The crystal structures, morphology, surface species, and electrochemical performances of both cathode active materials are studied by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and charge-discharge tests. The XRD patterns and XPS results identify the presence of sulfate groups on the surface of NCMS. While pristine NCM exhibits a very dense surface in SEM images, NCMS has a relatively porous surface, which could be attributed to the sulfate impurities that hinder the growth of primary particles. The charge-discharge tests show that discharge capacities of NCMS at C-rates, which range from 0.1 to 5 C, are slightly decreased compared to pristine NCM. In dQ/dV plots, pristine NCM and NCMS have the same redox overvoltage regardless of discharge C-rates. The omnipresent sulfate due to the sulfuric acid leaching of spent LIBs has a minimal effect on resynthesized NCM cathode active materials as long as their precursors are adequately washed. [ABSTRACT FROM AUTHOR]

External damage to buried pipelines is mainly caused by corrosive components in soil solution. The reality that numerous agents are present in the corrosive environment simultaneously makes it troublesome to study. To solve that issue, this study aims to determine the influence of the combination of pH, chloride, and sulfate by using a statistical method according to the design of experiment (DOE). Response surface methodology (RSM) using the Box–Behnken design (BBD) was selected and applied to the design matrix for those three factors. The input corrosion current density was evaluated by electrochemical tests under variable conditions given in the design matrix. The output of this method is an equation that calculates the corrosion current density as a function of pH, chloride, and sulfate concentration. The level of influence of each factor on the corrosion current density was investigated and response surface plots, contour plots of each factor were created in this study. [ABSTRACT FROM AUTHOR]

Sulfate erosion is a major cause of concrete durability deteriorations, especially for the service tunnels that suffer sulfate erosion for a long time. Accurately predicting the concrete damage failure under sulfate erosion has been a challenging problem in the evaluation and maintenance of concrete structures. Here we design the dry–wet cycle test of service tunnel concrete under sulfate erosion and analyze the Elastic relative dynamic modulus (Erd) and mass under 35 times cycle periods. Then we develop an autoregressive integrated moving average (ARIMA) prediction model linking damage failure to Erd and mass. The results show that the deterioration of concrete first increased and then decreased with an extension of the dry–wet cycle period. Moreover, based on a finite set of training data, the proposed prediction approach shows high accuracy for the changes of concrete damage failure parameters in or out of the training dataset. The ARIMA method is proven to be feasible and efficient for predicting the concrete damage failure of service tunnels under sulfate erosion for a long time. [ABSTRACT FROM AUTHOR]

This study compared the effects of the sulfate dry–wet cycle on the properties of ordinary concrete and nano-TiO2-modified concrete, including the mass loss rate, ultrasonic wave velocity, compressive strength, and XRD characteristics. In addition, a series of compression simulations carried out using the PFC2D software are also presented for comparison. The results show the following: (1) with an increase in dry–wet cycles, the damage to the concrete gradually increased, and adding nano-TiO2 into ordinary concrete can improve the material's sulfate resistance; (2) after 50 sulfate dry–wet cycles, the mass loss rate of ordinary concrete was –3.744%, while that of nano-TiO2-modified concrete was −1.363%; (3) the compressive strength of ordinary concrete was reduced from 41.53 to 25.12 MPa (a reduction of 39.51%), but the compressive strength of nano-TiO2-modified concrete was reduced from 49.91 to 32.12 MPa (a reduction of 35.64%); (4) after a sulfate dry–wet cycle, the nano-TiO2-modified concrete surface produced white crystalline products, considered to be ettringite based on the XRD analysis; (5) when considering the peak stress and strain of the concrete samples, the numerical results agreed well with the test results, indicating the reliability of the method. [ABSTRACT FROM AUTHOR]

The mechanical properties of the static and dynamic compression of concrete eroded by a 15% sodium sulfate solution were explored with a 70-mm-diameter true triaxial static-dynamic comprehensive loading test system, and an analysis of the weakening mechanisms for the degree of macroscopic damage and microscopic surface changes of eroded concrete were conducted in combination with damage testing based on relevant acoustic characteristics and SEM scanning. The experience obtained in this paper is used to analyze and solve the problem that the bearing capacity of concrete buildings is weakened due to the decrease in durability under the special conditions of sulfate erosion. The results showed that, in a short time, the properties of concrete corroded by sulfate solution were improved to a certain extent due to continuous hydration. When the corrosion time was prolonged, the internal concrete structure was destroyed after it was eroded by sulfate, and its dynamic and static strength, deformability, and energy absorption were reduced to differing degrees, thus greatly inhibiting the overall mechanical performance of concrete; the dynamic compressive strength changed with strain that exhibited a significant strain rate effect; and, under the influence of sulfate erosion and hydration, the longitudinal wave velocity increased first and then decreased. The longitudinal wave velocity was slower than that of concrete under normal environment and distilled water immersion condition. SEM and acoustic wave analysis indicated that the internal concrete structure was destroyed after it was eroded by sulfate, and its dynamic and static strength, deformability, and energy absorption were reduced to differing degrees, thus greatly inhibiting the overall mechanical performance of concrete. [ABSTRACT FROM AUTHOR]