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Fabric-reinforced cementitious matrices (FRCM) are promising technologies that respond to today's architectural approaches. However, due to their high strength and ductility, they are starting to be implemented in buildings as strengthening systems. In this experimental study, the amount of fiber along the load direction in high-strength cementitious matrices and the effects of the fiber orientation on FRCM mechanical properties were studied. A total of four different composites were produced with two fabrics and two matrices. Tensile and flexural tests were carried out on composites. Within the scope of microstructure studies, scanning electron microscope micrographs were obtained and analyzed, along with microtopography sections. The main result obtained from the study indicates that as the fiber area in the direction of the load increases, the load order carried in this direction increases. However, this increase does not have to be proportional to the fiber area used in the direction of the load. The fiber coating and coating matrix interface play important roles in a composite's performance. The carbon fibers can be used more efficiently by using them along the load direction and the loads in the matrix can be transferred to the carbon fibers by creating a larger fiber–matrix interface area. [ABSTRACT FROM AUTHOR]

Fused Filament Fabrication (FFF), classified under material extrusion additive manufacturing technologies, is a widely used method for fabricating thermoplastic parts with high geometrical complexity. To improve the mechanical properties of pure thermoplastic materials, the polymeric matrix may be reinforced by different materials such as carbon fibers. FFF is an advantageous process for producing polymer matrix composites because of its low cost of investment, high speed and simplicity as well as the possibility to use multiple nozzles with different materials. In this study, the aim was to investigate the dimensional accuracy and mechanical properties of chopped carbon-fiber-reinforced tough nylon produced by the FFF process. The dimensional accuracy and manufacturability limits of the process are evaluated using benchmark geometries as well as process-inherent effects like stair-stepping effect. The hardness and tensile properties of produced specimens in comparison to tough nylon without any reinforcement, as well as continuous carbon-reinforced specimens, were presented by taking different build directions and various infill ratios. The fracture surfaces of tensile specimens were observed using a Scanning Electron Microscope (SEM). The test results showed that there was a severe level of anisotropy in the mechanical properties, especially the modulus of elasticity, due to the insufficient fusion between deposited layers in the build direction. Moreover, continuous carbon-reinforced specimens exhibited very high levels of tensile strength and modulus of elasticity whereas the highest elongation was achieved by tough nylon without reinforcement. The failure mechanisms were found to be inter-layer porosity between successive tracks, as well as fiber pull out. [ABSTRACT FROM AUTHOR]