Search

Cu additions notably strengthen Al-Mg-Si and Al-Si-Mg alloys due to the dense precipitation of quaternary nano precipitates during ageing. However, the chemical evolution and mechanical behaviors of the quaternary micro-scale Q constituent phase occurring in cast and homogenized states have rarely been studied. Meanwhile, there exists a type of AlCuMgSi cluster in the cast state, which has been regarded as Q particles. The accurate identification of phase constituents is the basis for the future design of alloys with better performance. In our work, this type of cluster was revealed to consist of α-Al, θ-Al2Cu, Q, and Si phases through micro-to-atomic scale studies using scanning and transmission electron microscopes. The skeleton of the dendrite was θ phase. The second phases in the dendritic eutectic cluster dissolved quickly during a 4 h homogenization at 550 °C. The Q phase was found to effectively absorb the Fe impurities during casting and homogenization. As a result, the formation of other harmful Fe-rich intermetallics was suppressed. These Q constituent particles were observed to break into separate pieces in an intermediately brittle manner when compressed in situ in a scanning electron microscope. These findings provide insights into the thermodynamic modeling of the Al-Mg-Si-Cu system and alloy design. [ABSTRACT FROM AUTHOR]

Mg-3Sn-1Mn-xLa alloy bars were prepared using backward extrusion, and the effects of the La content on the microstructures and mechanical properties of the alloy were systematically studied using an optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), and tensile tests. The results of this research show that the Mg2Sn phases were mainly formed at the α-Mg grain boundaries and within the grains in the Mg-3Sn-1Mn alloy. After adding a certain amount of La, the plate-shaped MgSnLa compounds consisting of Mg17La2, Mg2Sn, and La5Sn3 gradually disappeared in the α-Mg matrix and grain boundaries. With an increase in La content, the Mg2Sn phase in the crystal was gradually refined and spheroidized. When the content of La reached 1.5%, the tensile strength of the alloy reached 300 Mpa and the elongation reached 12.6%, i.e., 25% and 85% increases, respectively, compared to the Mg-3Sn-1Mn alloy. The plate-shaped compound of Mg-3Sn-1Mn-1.5La had an average length of 3000 ± 50 nm, while the width was 350 ± 10 nm. Meanwhile, the extruded alloy's grain size was significantly refined, and there were many small cleavage steps and dimples in the fracture surface of the alloy. When the La content reached 2%, the alloy performance showed a downward trend due to the coarsening of the grains. The formed plate-shaped MgSnLa compounds and Mg2Sn phases were consistent with the α-Mg matrix. They effectively pinned the dislocations and grain boundaries, which is the main reason for strengthening the mechanical properties of extrusion alloys. [ABSTRACT FROM AUTHOR]

High-cycle fatigue (HCF) is a critical property of metastable β Ti alloys in aerospace applications. In this work, the HCF behavior and corresponding microscale deformation mechanisms of a metastable Ti-5Al-5Mo-5V-1Cr-1Fe (Ti55511) alloy with a basket-weave structure were investigated. HCF and its deformation mechanisms of a Ti55511 alloy were systematically studied in the deformed condition by using a scanning electron microscope (SEM), a transmission electron microscope (TEM), and electron backscatter diffraction (EBSD). It was found that the Ti55511 alloy exhibited an excellent HCF strength (107 cycles, Kt = 1, R = 0.06) of 738 MPa. The fractographic investigation demonstrated that fatigue striations and secondary cracks were the main features in the crack initiation zone. Dislocation analyses indicated that the HCF deformation of the basket-weave microstructure was mainly affected by the dislocation slipping of the primary α (αp) phase. In addition, the dislocation pile-up at the αp/βtrans interface led to crack initiation. EBSD analyses indicated that the prismatic type slip system of the αp phase was preferentially activated during the HCF deformation process of the Ti55511 alloy, followed by the basal type and pyramid type systems. [ABSTRACT FROM AUTHOR]

With the development and wide application of nickel-based single-crystal superalloys, the effect of Ru on the microstructure stability and high-temperature properties of superalloys is becoming increasingly important. In this study, the effect of Ru on the evolution of the γ′ phase in Ni-Al-Ru ternary alloys during aging treatment was analyzed, using a scanning electron microscope and transmission electron microscope, combined with energy-dispersive spectroscopy. The relationship between chemical partition behavior and γ/γ′ lattice misfit was investigated in detail. During the aging process, Ru addition suppressed the growth rate and rafting process of γ′ precipitates, while the effect of Ru on hindering γ′ phase growth was reduced when the Ru content was over 3 at%. Ru preferentially partitioned to the γ phase, and its partitioning ratio to the γ phase increased with a variation in Ru content from 1 at% to 3 at% and decreased for the NiAl6Ru alloy. Additionally, the lattice misfit of all alloys was positive and reduced with the increase in Ru content, which hindered the Ru atoms to diffuse into the γ phase and promoted the shape of γ′ precipitates to change from cubic to spherical. [ABSTRACT FROM AUTHOR]

Serration behavior is a kind of plastic instability phenomenon of materials, which widely exists in the high-entropy alloys and has influence on microstructure and mechanical properties. In this work, the microstructure and mechanical properties of a NiCrFeCoMn high-entropy alloy (HEA) were studied under high-speed impact. The microstructure of a NiCrFeCoMn HEA were investigated by optical microscope (OM), scanning electron microscope (SEM), electron backscatter diffraction (EBSD), and transmission electron microscope (TEM). The dislocation density increased with the true strain at high-strain-rate deformation, and the dislocations can be hindered and released continually by the twin layers, resulting in serration on the true stress—true strain curve. When values of the strain rates are 1250, 2000 and 4800 s−1, the yield strength of the deformed NiCrFeCoMn HEA are 510, 525 and 680 MPa, respectively. Moreover, the fluctuation of the serration became more serious with the increasing of the strain rate. Compared with the as-cast NiCrFeCoMn HEA, the true stress—true strain curve of the deformed NiCrFeCoMn HEAwas smoother. [ABSTRACT FROM AUTHOR]

The effects of solute element content and cooling rate on the morphology of Al6Mn phase in suction casting Al–Mn alloys were investigated by transmission electron microscope, scanning electron microscope, and X-ray diffractometer. Results show that Al6Mn dendrite morphology with different degrees of development can occur in the microstructure of as-cast Al–Mn alloys. For the Al–4 wt.% Mn alloy, there are small amounts of block Al6Mn crystals at the center of sample, while we see a block Al6Mn phase and a feathery Al6Mn phase in the sample of Al–6 wt.% Mn alloy. Moreover, the block Al6Mn phases in the Al–8 wt.% Mn alloy disappear, and only snowflake-like Al6Mn phases play a dominant role in the microstructure. However, with an increase in Mn content to 10 wt.%, more dendritic trunks are formed, and secondary dendrite arms are degraded more seriously due to the formation of an icosahedral quasicrystal in suction casting. In addition to the effect of Mn content on Al6Mn morphology, with the increase in cooling rate from the center to the edge of samples, the outline diameter of equiaxed dendrite decreases. The evolution of Al6Mn dendrite morphology and the formation of quasicrystal are further discussed. [ABSTRACT FROM AUTHOR]