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Macroporous, low-density polyetheretherketone, polyetherketoneketone, and polyetherimide foams are produced using a high-temperature, thermally induced phase separation method. A high-boiling-point solvent, which is suitable to dissolve at least 20 wt% of these high-performance polymers at temperatures above 250 °C, is identified. The foam morphology is controlled by the cooling procedure. The resulting polymer foams have porosities close to 80% with surface areas up to 140 m2 g-1 and elastic moduli up to 97 MPa.

Bacterial cellulose (BC) is often regarded as a prime candidate nano-reinforcement for the production of renewable nanocomposites. However, the mechanical performance of most BC nanocomposites is often inferior compared with commercially available polylactide (PLLA). Here, the manufacturing concept of paper-based laminates is used, i.e., "PaPreg," to produce BC nanopaper reinforced PLLA, which has been called "nanoPaPreg" by the authors. It is demon-strated that high-performance nanoPaPreg (vf = 65 vol%) with a tensile modulus and strength of 6.9 ± 0.5 GPa and 125 ± 10 MPa, respectively, can be fabricated. It is also shown that the tensile properties of nanoPaPreg are predominantly governed by the mechanical performance of BC nanopaper instead of the individual BC nanofibers, due to difficulties impregnating the dense nanofibrous BC network.

A versatile method to prepare non-covalently crosslinked polyHIPEs hydrogels from oil-in-water high internal phase emulsions (HIPEs) whose aqueous phase contained thermo-responsive linear polymers is described. The interconnected pore structure of the polyHIPEs is maintained by reversible physical aggregation of thermo-responsive polymer chains in an aqueous environment. This method to prepare interconnected porous hydrogels using a thermal trigger in the guise of thermo-responsive polymers by emulsion templating requires no chemical reaction during solidification of the template. This particular feature could provide a safer route to injectable scaffolds as issues of polymerisation/crosslinking chemistry and residual initiator fragments or monomers do not arise.

Stable high internal phase emulsions (HIPEs) with the ionic liquid 1-ethyl-3-methylimidazolium bis(trifluoromethyl-sulfonyl)imide as dispersed phase were prepared and polymerised thermally into polyHIPEs. All polyHIPEs exhibited pore morphologies similar to that of polyHIPEs obtained with an aqueous dispersed phase. PolyHIPEs containing the dispersed phase possess a low T(g) and are thermally stable in excess of 200 °C, offering the potential for new porous materials where water as dispersed phase is chemically or physically undesirable.

Inspired by natural porous materials, such as wood, bamboo and spongy bone consisting of individual structural units that are hierarchically arranged to optimise mechanical properties such as strength and toughness, synthetic macroporous polymers with enhanced physical properties were created by emulsion templating. Hierarchical poly(merised) high internal phase emulsions (HIPE) were created from HIPEs stabilised simultaneously by particles and a surfactant. In these HIPEs, surfactant stabilised and particle stabilised water droplets coexist, which upon polymerisation of the minority oil phase gives rise to macroporous polymers with a hierarchical pore structure. An improvement of the mechanical properties of our hierarchically structured macroporous polymers at equal porosity was observed, due to a more efficient packing of pores in a configuration that improves mechanical strength despite the presence of interconnecting pore throats. Moreover, the permeability of the hierarchically structured polyHIPEs are exceeding those measured for conventional polyHIPEs made from surfactant only stabilised HIPEs.

Inspired by natural porous materials, such as wood, bamboo and spongy bone consisting of individual structural units that are hierarchically arranged to optimise mechanical properties such as strength and toughness, synthetic macroporous polymers with enhanced physical properties were created by emulsion templating. Hierarchical poly(merised) high internal phase emulsions (HIPE) were created from HIPEs stabilised simultaneously by particles and a surfactant. In these HIPEs, surfactant stabilised and particle stabilised water droplets coexist, which upon polymerisation of the minority oil phase gives rise to macroporous polymers with a hierarchical pore structure. An improvement of the mechanical properties of our hierarchically structured macroporous polymers at equal porosity was observed, due to a more efficient packing of pores in a configuration that improves mechanical strength despite the presence of interconnecting pore throats. Moreover, the permeability of the hierarchically structured polyHIPEs are exceeding those measured for conventional polyHIPEs made from surfactant only stabilised HIPEs.