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Curaua fibers were treated with ionized air to improve the fiber/phenolic matrix adhesion. The treatment with ionized air did not change the thermal stability of the fibers. The impact strength increased with increase in the fiber treatment time. SEM micrographs of the fibers showed that the ionized air treatment led to separation of the fiber bundles. Treatment for 12h also caused a partial degradation of the fibers, which prompted the matrix to transfer the load to a poorer reinforcing agent during impact, thereby decreasing the impact strength of the related composite. The composites reinforced with fibers treated with ionized air absorbed less water than those reinforced with untreated fibers.

Fiberboards were prepared using phenolic type resins (phenol-formaldehyde) and sugarcane bagasse fibers. Lignin extracted through an organosolv process from sugarcane bagasse was used as substitute of phenol in phenolic resins from 40 (lignin-phenol-formaldehyde) to 100 wt.-% (lignin-formaldehyde) substitution. Some of the fibers were chemically modified by oxidation with chlorine dioxide and treatment with furfuryl alcohol (FA), leading to fibers coated with polyfurfuryl alcohol. Thermal analysis (DSC and TGA) of the prepolymers allowed setting up an efficient curing to prepare fiberboards. Impact strength and water absorption were measured showing the importance of the curing pressure to obtain good performance. When chemically modified fibers were used to prepare board samples, enhanced durability against white root fungi is observed, and to a less degree against brown root fungi. Sugarcane bagasse fiberboards were prepared from prepolymers where lignin substituted phenol up to 100%. This replaces these materials in advantageous position, relating to those prepared from phenol-formaldehyde resins, due to their high content of renewable raw materials. The results obtained are promising for the utilization of sugarcane bagasse as raw materials for preparing fiberboards to be used in tropical areas.

The study and development of polymeric composite materials, especially using lignocellulosic fibers, have received increasing attention. This is interesting from the environmental and economical viewpoints as lignocellulosic fibers are obtained from renewable resources. This work aims to contribute to reduce the dependency on materials from nonrenwable sources, by utilizing natural fibers (sisal) as reinforcing agents and lignin (a polyphenolic macromolecule obtained from lignocellulosic materials) to partially substitute phenol in a phenol-formaldehyde resin. Besides, it was intented to evaluate how modifications applied on sisal fibers influence their properties and those of the composites reinforced with tem, mainly thermal properties. Sisal fibers were modified by either (i) mercerization (NaOh 10%), (ii) esterification (succinic anhydride), or (iii) ionized air treatment (discharge current of 5 mA). Composites were made by mould compression, of various sisal fibers in combination with either phenol-formaldehyde or lignin-phenol-formaldehyde resins. Sisal fibers and composites were characterized by thermogravimetry (TG) and DSC to establish their thermal stability. Scanning electron microscopy (SEM) was used to investigate the morphology of unmodified and modified surface sisal fibers as well as the fractured composites surface. Dynamic mechnical thermoanalysis (DMTA) was used to examine the influence of temperature on the composite mechanical properties. The results obtained for sisal fiber-reinforced phenolic and lignophenolic composites showed that the use of lignin as a partial substitute of phenol in phenolic resins in applications different from the traditional ones, as for instance in other than adhesives is feasible.

A new chemical modification of sugar cane bagasse fibers for phenolic thermoset composites is presented. It consists in creating quinones in the lignin portions of fiber and react them with furfuryl alcohol to create a coating around the fiber more compatible with the phenolic resins used to prepare polymeric matrix. Sodium periodate was used in suitable conditions to oxidize mainly phenolic syringyl and guaiacy units of the lignin polymer to create quinones, which were characterized by UV-visible diffuse reflectance spectroscopy by comparison with model compounds. The reactivity of furfuryl alcohol (FA) with fibers was greatly enhanced after they were oxidized: 13% weight percent gain compared to 2% without oxidation. Chemical analysis of unmodified and FA-modified fibers have shown an important degradation of hemicellulose and a slight one of cellulose which almost maintains its crystallinity. A 25% decrease of strength and length properties of the fibers after FA chemical treatment was measured by dynamic mechanical analysis. The lignin-like proportion of the fiber was greatly enchanced after the FA-treatment. This was confirmed by thermal analysis, DSC, and TGA experiments, on unmodified and FA-modified fibers. SEM analysis of the fibers and of phenolic composites with modified fibers have confirned the FA grafting and shown a better comptability at the interface between the chemically modified fibers and the phenolic matrix. Nevertheless, the chemical treatment of the fibers decreased the impact strength of the composite, which could be caused by the fiber damage suffered during the chemical modification and for the more intense adhesion at the interface, wich in some cases decrease somewhat the impact strength.