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The influence of femtosecond laser irradiation on the formation of an oxide layer on the surface of VT6 titanium alloy (Ti–6Al–4V) is studied. The structure, chemical and phase composition have been studied by x-ray diffraction, and scanning and transmission electron microscopy. The formation features of an oxide layer, which contains TiO2-rutile, TiO2-anatase Al2TiO5-aluminum titanate, Ti3O5-titanium oxide and TiO-titanium monoxide on the femtosecond laser-irradiation modified surface have been analyzed.

The single-shot spallation thresholds for copper and silver surfaces demonstrate a considerable IR-laser (1030 nm) pulse-width dependent increase over a range of 0.2–12 ps for the former material and a very weak increase for the latter one, while the corresponding thresholds for visible (515 nm) laser pulses remain almost constant. The IR-laser increase of the ablation thresholds is related to two-photon interband (d–s) absorption in copper, contrasting with the linear absorption of visible laser pulses in this material. In silver, common weakly sublinear dependences on the laser pulsewidth were observed, ruling out possible multi-photon—either three(four)-photon in IR, or two-photon in the visible range—interband transitions in this material. Moreover, electron-lattice thermalization times of 1–2 ps were evaluated for these materials in the spallative ablation regime, contrasting strongly with the previously theoretically predicted multi-picosecond thermalization times.

The sub and near-threshold topographic signatures of the spallation of nanometer-thick melt layers during single-shot femtosecond laser ablation of bulk aluminum and gold were experimentally observed for the first time, using scanning electron microscopy with high spatial resolution. The novel ablative nanofeatures—sub-threshold boiling nanopits, the partially detached ultrathin solidified melt layer, and the lamellar surface structure under the layer along the spallative crater border, as well as the foam-like nanostructure of the crater bottom—indicate the boiling origin of the spallation threshold, rather than the thermomechanical rupture of the molten surface layer in a propagating unloading wave. These ablative surface nanofeatures were also revealed in trenches of single-shot, near-wavelength normal interference ripples on the aluminum surface, indicating their spallative nature and being promising for biosensing applications.

Fluence dependences of IR and UV reflectivity of femtosecond laser pulses on a HOPG surface demonstrate their saturation in a certain fluence range, starting from 0.2 J cm−2, where single-shot non-linear plasma emission is detected by electric probe measurements. This correlation between prompt solid-state optical/electronic dynamics and electron–ion plasma emission indicates prompt 'freezing' of surface electronic dynamics via its plasma-emission cooling and simultaneous ultrafast shallow laser ablation of the surface. Strong HOPG disordering is observed in Raman spectra for laser fluences, exceeding the plasma emission threshold.

The interaction of slighly relativistic femtosecond laser radiation with microstructured Si targets was studied. The microstructuring was performed by nanosecond pulse laser ablation with additional chemical etching of the target material. An analysis was made of the optical damage under the action of femtosecond radiation near the ablation threshold. It was experimentally demonstrated that the hot electron temperature increases appreciably in the laser-driven plasma (from ~370 to almost 500 keV) as well as radiation yield in the MeV range at the interaction of a high power femtosecond laser pulse with a microstructured surface in comparison with a flat surface. Numerical simulations using 3D3V PIC code Mandor revealed that the charged particle energy growth is caused by the stochastic motion of electrons in the complex field formed by the laser field and the quasistatic field at the sharp tips of micromodifications.

Non-linear cumulative self-organization dynamics of femtosecond laser-induced surface relief ripples was for the first time experimentally revealed on a silicon surface as their primary appearance, degradation and revival, reflecting ultrafast non-linear dynamics of corresponding optical interference surface patterns. Such dynamics were revealed by electrodynamic modeling to be directly driven by related instantaneous surface optical patterns, which are sensitive not only to cumulative ripple deepening (steady-state feedback factor), but to laser-induced instantaneous variation of surface dielectric function, providing either positive or negative fluence-dependent optical feedbacks.

Sub-micron quasi-regular surface textures were fabricated on surfaces of pure titanium (VT1-0) with micro- and ultrafine-grained bulk structures by multiple femtosecond laser pulses in the scanning mode and characterized by scanning electron and atomic force microscopy. Their wetting characteristics acquired for the initial non-textured and as-textured samples, as well as upon ultrasonic and plasma cleaning, demonstrate corresponding drastic changes of the wetting angles from 87° to ≤ 10°, with much more pronounced contamination, cleaning and wetting effects for the ultrafine-grained titanium.

Single- and multi-shot femtosecond laser surface ablation of a single-wall carbon nanotube-based substrate at 515- and 1030 nm wavelengths was studied by scanning electron microscopy and micro-Raman spectroscopy. The laser ablation proceeds in two ways: as the low-fluence mesoscopic shallow disintegration of the surface nanotube packing, preserving the individual integrity and the semiconducting character of the nanotubes or as the high-fluence deep material removal apparently triggered by the strong intrinsic or impurity-mediated ablation of the individual carbon nanotubes on the substrate surface.

One-dimensional transverse (perpendicular to the laser polarization) gratings with periods Λ ≈ 50–60 nm were observed on a titanium surface within 150 nm wide, micrometer-long regular surface modification longitudinal stripes fabricated by multiple 744 nm Ti:sapphire femtosecond laser shots, occurring at a repetition rate of 10 Hz. In the center of the surface laser spot these stripes are oriented strictly perpendicular to the laser polarization, in accordance with the plasmon-polaritonic model, and appear as ablative longitudinal trenches centered along the main stripe axes, which are precursors of longitudinal common ripples with a 500 nm period. At the low-fluence periphery of the laser spot, the stripes appear not as ablative longitudinal trenches, but as linear arrays of sub-ablative transverse nanoripples with periods down to 50 nm. The appearance of such superfine transverse nanoripples is related to incomplete spallation of the laser–molten surface layer, periodically modulated at the nanoscale through coherent sub-surface cavitation.

Femtosecond laser modification of titanium surfaces was performed to produce microstructured hydrophilic and biocompatible surface layers. Biocompatible nano/microcoatings were prepared for the first time by dry femtosecond laser imprinting of hydroxylapatite nano/micropowder onto VT6 titanium surfaces. In these experiments HAP was first deposited onto the titanium surfaces and then softly imprinted by multiple femtosecond laser pulses into the laser-melted surface metal layer. The surface relief was modified at the nano- and microscales depending on the incident laser fluence and sample scanning speed. Wetting tests demonstrated that the wetting properties of the pristine Ti surface can be tuned through its laser modification in both the hydrophobic and hydrophilic directions.