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Surface plastic deformation due to contact (lubricated or dry) widely exists in many mechanical components, as subsuiface stress caused by high-pressure concentrated in the contact zone often exceeds the material yielding limit, and the plastic strain accumulates when the load is increased and/or repeatedly applied to the swface in a rolling contact. However, previous plasto-elastohydrodynamic lubrication (PEHL) studies were mainly for the preliminary case of having a rigid ball (or roller) rotating on a stationary elastic-plastic flat with a fixed contact center, for which the numerical simulation is relatively simple. This paper presents an efficient method for simulating PEHL in a rolling contact. The von Mises yield criteria are used for determining the plastic zone, and the total computation domain is discretized into a number of cuboidal elements underneath the contacting swface, each one is considered as a cuboid with uniform plastic strain inside. The residual stress and sutface plastic deformation resulted from the plastic strain can be solved as a half-space eigenstrain-eigenstress problem. A combination of threedimensional (3D) and two-dimensional (2D) discrete convolution and fast Fourier transform (DC-FFT) techniques is used for accelerating the computation. It is observed that if a rigid ball rolls on an elastic-plastic swface. the characteristics of PEHL lubricant film thickness and pressure distribution are different from those of PEHL in the preliminary cases previously investigated. It is also found that with the increase of rolling cycles, the increment of plastic strain accumulation gradually approaches a stable value or drops down to zero, determined by the applied load and the material hardening properties, eventually causing a groove along the rolling direction. Simulation results for different material hardening properties are also compared to reveal the effect of body materials on the PEHL behaviors. [ABSTRACT FROM AUTHOR]

A baseline theory is developed in this paper for the design of oil-lubricated centrally pivoted plane-pad thrust bearings. By focusing on the hydrodynamics generated by the viscosity-temperature effects of the lubricating oil, a mathematical model is derived with a single dimensionless parameter Wth. The nominal value of Wth is 0.1 for typical pad bearings in current industrial practice. The theory suggests two important design calculations for centrally pivoted plane-pad bearings: (1) The minimum oil film thickness in the bearing is about 0.65 of the film thickness determined using the classical isothermal lubrication theory with the pad pivoted at the maximum-load optimum location. Thus, by setting the film thickness to 1.54 times the design requirement, one may carry out design selections and calculations using the classical theory (2) The friction in the bearing is about 1.7 times the value determined using the classical theory at the maximum-load optimum condition and with the film thickness equal to the design requirement. Thus, one may also use the classical theory to meaningfully calculate the friction and power loss in the centrally pivoted plane-pad bearing systems. The theory is developed based on fundamental lubrication science, order of magnitude analyses of the assumptions, and supporting evidence from numerical literature case studies. It would be a conservative baseline theory for the bearing design as other complicated and/or incidental mechanisms would help provide a design factor of safety. [ABSTRACT FROM AUTHOR]

We deal with rolling contact between quasi-identical bodies. As normal and tangential problems are uncoupled in that case, the simplified approach to determine contact area and normal loading distribution for rolling contact problems is presented in See. 2. In Sec. 3, the solution of the tangential problem is used to update the rolling profiles and enables to follow the wear evolution versus time. The method used to solve the normal problem is called semi-Hertzian approach with diffusion. It allows fast determination of the contact area for non-Hertzian cases. The method is based on the geometrical indentation of bodies in contact: The contact area is found with correct dimensions but affected by some irregularities coming from the curvature's discontinuity that may arise during a wear process. Diffusion between independent stripes smoothes the contact area and the pressure distribution. The tangential problem is also solved on each stripe of the contact area using an extension of the simplified approach developed by Kalker and called FASTSIM. At the end, this approach gives the dissipated power distribution in the contact during rolling and this power is related to wear by Archard's law. This enables the profiles of the bodies to be updated and the evolution of the geometry to be followed. [ABSTRACT FROM AUTHOR]

Many elastohydrodynamically lubricated contacts in practical applications, e.g., in bearings, operate in the starved lubrication regime. As a result their performance is sensitive to variations of the lubricant layers present on the surfaces, which form the supply to the contact. Their shape is often determined by previous overrollings of the track and also by replenishment mechanisms and various migration effects. Variations of the layers induced in the direction Of rolling lead to a time-varying lubricant supply to the contact. In this paper, by means of numerical simulations using a starved lubrication model, the film thickness modulations in the center of the contact induced by a harmonically varying inlet supply have been investigated. First, for a given load condition and layer wavelength, the effect of the nominal layer thickness (degree of starvation) and the layer variation amplitude is illustrated. Subsequently, using results for different load conditions, wavelengths, and degrees of starvation, it is shown that the response of the contact to such variations is determined by a nondimensional parameter, which represents the ratio of the entrainment length of the contact to the wavelength of the induced variation, and by the degree of starvation. A simple formula is presented for use in engineering predicting the ratio of the amplitude of the film modulations in the center of the contact to the amplitude of the layer variations in the inlet. [ABSTRACT FROM AUTHOR]

Rolling element bearings find widespread domestic and industrial application. Defects in bearing unless detected in time may lead to malfunctioning of the machinery. Different methods are used for detection and diagnosis of the bearing defects. This paper is intended as a tutorial overview of bearing vibration signature analysis as a medium for fault detection. An explanation for the causes for the defects is discussed. Vibration measurement in both time domain and frequency domain is presented. Recent trends in research on the detection of the defects in bearings have been included. [ABSTRACT FROM AUTHOR]

Focuses on a study which clarify the role of roughness on rolling contact fatigue on two rolling bearing steels under EHL and micro EHL conditions. Procedures of the test; Information on operating conditions; Results from test.