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This work aims to investigate the fire performance of novel polyethylene-based single polymer composites. Fumed silica nanoparticles and magnesium hydroxide microfiller were added at an optimized concentration to a linear low-density polyethylene matrix, which was then reinforced with ultra-high molecular weight polyethylene fibers. Through the optimization of the production process, it was possible to limit the porosity inside the single polymer composites, thus retaining the pristine mechanical properties of the fibers. The addition of SiO2 and magnesium hydroxide determined an increase in the elastic modulus in both the longitudinal and transversal direction, but it concurrently led to a reduction in ductility, especially in the transversal direction. The fillers were proved to bring interesting improvements of the thermal degradation resistance and of the flame behaviour. Thermogravimetric analysis tests highlighted an increase in the onset degradation temperature and in the temperature associated to the maximum degradation rate. Moreover, both the oxidation onset temperature and limiting oxygen index were considerably improved. Cone calorimetry tests evidenced that filled single polymer composites were characterized by lower peak heat release rate and total heat released with respect to neat single polymer composites. [ABSTRACT FROM AUTHOR]

For the first time, nanocomposite filaments consisting of polyvinyl alcohol and carbon nanotubes were successfully used for additive manufacturing by fused deposition modeling. Polyvinyl alcohol and carbon nanotubes were mixed in a water solution using hexadecyl trimethyl ammonium bromide as a surfactant. Filaments with various concentrations of carbon nanotubes (up to a maximum content of 3 wt.%) were obtained with a single screw extruder and used to feed a commercial desktop 3D printer. Carbon nanotubes increase the glass transition temperature of the printed samples; however, the presence of CTAB reduces this effect. The viscosity of the material increases with the addition of carbon nanotubes and the 3D-printed samples become tougher as the carbon nanotubes amount increases. Elastic modulus and creep compliance are remarkably improved by the presence of carbon nanotubes, while ultimate mechanical properties are not affected. The high reduction of electrical resistivity found on the filaments was not found on the 3D-printed samples. This was attributed to the prevalent location of carbon nanotubes in the core region of the 3D-printed samples as documented by scanning electron microscopy. [ABSTRACT FROM AUTHOR]

Kenaf fibres of different aspect ratios (L/D = 30 and 160) were melt compounded in an internal mixer with two types of starch-grafted-polypropylene matrices (G906PF and G906PJ) at various loadings, i.e. 10, 20 and 30 wt%. The compound was then compression-moulded into plaques of 1-mm thickness. Thermal, rheological and dynamic mechanical properties of the composite samples were investigated by several techniques involving differential scanning calorimetry, thermogravimetric analysis, melt flow index, Vicat softening point and dynamic mechanical thermal analysis. The results indicated that both thermal and mechanical properties of the composites were remarkably improved by kenaf fibres. Loss modulus and loss factor showed a shift of peak transitions to higher temperatures. Finally, the properties of the investigated composite materials were not affected by the fibre aspect ratio. [ABSTRACT FROM AUTHOR]

The effects of various types and amounts of fumed silica and graphite nanoplatelets on the microstructure and thermomechanical properties of polypropylene composites containing 5, 10, and 20 wt% of short glass fibers have been analyzed. Hybrid composites were produced by melt compounding and compression molding. The aspect ratio of the short glass fiber decreased with the fiber loading and the nanofiller amount. The tensile strength and elastic modulus increased, while the elongation at break decreased as the content of both short glass fiber and nanofiller increased. A two-population model, based on the Halpin–Tsai and Tsai–Pagano composite theories, was used to predict the elastic modulus of the nano-micro hybrid composites. Experimental values appear to be reasonably consistent with model predictions. Tensile energy to break under impact conditions increased with the short glass fiber content but decreased with nanofiller amount. Moreover, storage modulus and creep stability were remarkably enhanced in short glass fiber composites by the presence of both nanofillers. [ABSTRACT FROM AUTHOR]

In this study, the influence of synthetic boehmite alumina nanoparticles with various surface treatments on the morphology, crystallization behavior and mechanical properties of polypropylene copolymer nanocomposites was studied. In particular, a series of polypropylene/boehmite alumina nanocomposites, containing up to 10 wt% of untreated and of octylsilane-functionalized boehmite alumina nanoparticles, were prepared by melt compounding and film blowing. A third type of composite was produced by incorporation of boehmite alumina nanoparticles treated with benzene sulfonic acid. Scanning electron microscopy indicated that boehmite alumina nanoparticles were finely and uniformly dispersed, though agglomerated, in the polypropylene nanocomposites. Surface-treated boehmite alumina nanoparticles were better dispersed in the matrix than the untreated boehmite alumina nanocomposites. The melt viscosity of nanocomposites remained unaltered or decreased by nanofiller incorporation at low concentration (2.5 and 5 wt%), while it slightly increased at higher concentrations (10 wt%). Uniaxial tensile tests indicated that the nanoparticles can induce a remarkable stiffening effect even at a rather low filler content, especially in the case of surface-treated particles. The plane stress fracture toughness of the material, evaluated by the essential work of fracture approach, showed a noticeable improvement due to boehmite alumina incorporation, with an optimal effect for a filler concentration of about 2.5 wt%. [ABSTRACT FROM AUTHOR]

Thin transparent films of polyurethane—clay nanocomposites were prepared by dispersing different amounts of commercial organo-modified clay in a mixture of cycloaliphatic amines used as chain extender of a blocking prepolymer, in order to investigate the role of the filler content on the thermo-mechanical behavior of the resulting composites. X-ray diffraction measurements evidenced the formation of an intercalated structure, regardless to the clay loading. Furthermore, the optical clarity of the samples was not substantially compromised by the nanofiller addition even at elevated clay amounts. Interestingly, the relatively strong polymer—filler interaction led to a substantial reduction of the matrix crosslinking degree for high clay loadings. Consequently, the relative thermal lifetime was positively affected by the presence of clay up to a filler content of 7 wt%, while uniaxial tensile tests under quasi-static and impact conditions evidenced an increase of the elastic modulus proportional to the clay concentration, without impairing the original tensile properties at break. [ABSTRACT FROM PUBLISHER]