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Membrane distillation technology, utilized for treating hypersaline wastewater from seawater desalination, often encounters challenges related to inorganic scaling, adversely affecting membrane performance. Herein, we introduce a innovative approach employing a sacrificial layer on the surface of Thin Film Composite (TFC) membranes to concurrently enhance inorganic scaling resistance and facilitate membrane reusability. The sacrificial layer (Fe3+-TA) consisted of tannic acid (TA) complexed with iron ions (Fe3+) and could be removed and regenerated in situ. The results demonstrated that the Fe3+-TA layer significantly improved the membrane's surface smoothness and densification, maintaining superior anti-scaling performance. The modified membrane exhibited remarkable durability, sustaining six reuse cycles with a flux recovery exceeding 97 % in gypsum scaling tests. Furthermore, the formation of new complexes during gypsum scaling tests confirmed the membrane's augmented scaling retardation capabilities. Thus, integrating of a sacrificial layer into TFC membranes presents a promising strategy for advancing membrane distillation processes in hypersaline wastewater treatment. [Display omitted] • A sacrificial layer was first introduced to membrane distillation for scaling resistance. • Fe3+-TA coatings can be removed and re-coated in situ. • The coated membrane demonstrated excellent scaling resistance. • Sacrificial protective layer showed sustainable performance during long-term test. [ABSTRACT FROM AUTHOR]

Mineral scaling and scaling-induced wetting are major challenges for the widespread application of membrane distillation (MD) in saline wastewater treatment. For the first time, an in-line modified activated alumina (AA) granular filtration coupled with MD process was proposed to achieve effective control of gypsum scaling. Firstly, the AA modified by NaOH impregnation with tuned pore structure and surface characteristics were supplied as the filter media. The optimized MD performance was obtained using in-line filtration with modified AA (MAA) with 20 g/L NaOH and the ratio of AA and NaOH solution of 1:3 for the duration of 24 h. Compared with severe scaling without granular filter, the optimized performance with a final normalized flux higher than 0.7 and a permeate conductivity less than 5 μS/cm at 70 % water recovery was observed. The MAA with rich pore, scale-like structures and high Na loading showed a superior ability in capturing gypsum scaling due to the enhanced heterogeneous scaling and the retention of scaling. In-line granular filtration-MD was also effective in mitigating gypsum scaling and scaling-induced wetting in saline solutions (e.g., 7–12 g/L NaCl). Our findings provide guidance for surface design of granular filter media and scaling control in membrane desalination technology. [Display omitted] • MD integrated with in-line granular filtration successfully mitigated gypsum scaling. • In-line filtration-MD increased water recovery to 70 % from 37.5 % under off-line mode. • The Al 2 O 3 filter media after NaOH impregnation increased final MD flux by 3.6 times. • In-line granular filtration reduced gypsum scaling on MD surface by 34.5–84.5 %. • Structure–property relationship of scaling and media characteristics was revealed. [ABSTRACT FROM AUTHOR]