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The microstructure and chemical compositions of the solid solution-treated Mg-3Nd-1Li-0.2Zn alloy were characterized using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), electron probe micro-analyzer (EPMA) and X-ray photoelectron spectroscopy (XPS). The corrosion behaviour of the alloy was investigated via electrochemical polarization, electrochemical impedance spectroscopy (EIS), hydrogen evolution test and scanning Kelvin probe (SKP). The results showed that the microstructure of the as-extruded Mg-3Nd-1Li-0.2Zn alloy contained α-Mg matrix and nanometric second phase Mg41Nd5. The grain size of the alloy increased significantly with the increase in the heat-treatment duration, whereas the volume fraction of the second phase decreased after the solid solution treatment. The surface film was composed of oxides (Nd2O3, MgO, Li2O and ZnO) and carbonates (MgCO3 and Li2CO3), in addition to Nd. The as-extruded alloy exhibited the best corrosion resistance after an initial soaking of 10 min, whereas the alloy with 4h-solution-treatment possessed the lowest corrosion rate after a longer immersion (1 h). This can be attributed to the formation of Nd-containing oxide film on the alloys and a dense corrosion product layer. The dealloying corrosion of the second phase was related to the anodic Mg41Nd5 with a more negative Volta potential relative to α-Mg phase. The preferential corrosion of Mg41Nd5 is proven by in-situ observation and SEM. The solid solution treatment of Mg-3Nd-1Li-0.2Zn alloy led to a shift in corrosion type from pitting corrosion to uniform corrosion under long-term exposure.

The performance of biodegradable magnesium alloy requires special attention to rapid degradation and poor biocompatibility, which can cause the implant to fail. Here, a sodium montmorillonite (MMT)/bovine serum albumin (BSA) composite coating was prepared upon magnesium alloy AZ31 via hydrothermal synthesis, followed by dip coating. We evaluated the surface characterization and corrosion behavior in vitro, and the biocompatibility in vitro and in vivo. Biodegradation progress of the MMT-BSA coated Mg pieces was examined through hydrogen evolution, immersion tests, and electrochemical measurements in Hank’s solution. In vitro biocompatibility studies were evaluated via hemolysis tests, dynamic cruor time tests, platelet adhesion, MTT testing and live-dead stain of osteoblast cells (MC3T3-E1). It was found that the MMT-BSA coating had good corrosion resistance and a marked improvement in biocompatibility in comparison to bare Mg alloy AZ31. in vivo studies were carried out in rat model and the degradation was characterized by computed tomography scans. Results revealed that the MMT-BSA coated Mg alloy AZ31 implants maintained their structural integrity and slight degradation after 120 d of post-implantation. A 100% survival rate for the rats was observed with no obvious toxic damages on the organs and tissues. Additionally, we proposed a sound coating formation mechanism. Considering the good corrosion protection and biocompatibility, the MMT-BSA coated Mg alloy AZ31 is a promising candidate material for biomedical implants.

One of the major obstacles for the clinical use of biodegradable magnesium (Mg)-based materials is their high corrosion rate. Micro-arc oxidation (MAO) coatings on Mg alloys provide mild corrosion protection owing to their porous structure. Hence, in this study a dense Mg(OH)2 film was fabricated on MAO-coated Mg alloy AZ31 in an alkaline electrolyte containing ethylenediamine tetraacetic acid disodium (EDTA-2Na) to reinforce the protection. Surface morphology, chemical composition and growth process of the MAO/Mg(OH)2 hybrid coating were examined using field-emission scanning electron microscopy, energy dispersive X-ray spectrometer, X-ray diffraction, X-ray photoelectron spectroscopy and Fourier transform infrared spectrophotometer. Corrosion resistance of the coatings was evaluated via potentiodynamic polarization curves and hydrogen evolution tests. Results manifested that the Mg(OH)2 coating possesses a porous nano-sized structure and completely seals the micro-pores and micro-cracks of the MAO coating. The intermetallic compound of AlMn phase in the substrate plays a key role in the growth of Mg(OH)2 film. The current density of Mg(OH)2-MAO composite coating decreases three orders of magnitude in comparison with that of bare substrate, indicating excellent corrosion resistance. The Mg(OH)2-MAO composite coating is beneficial to the formation of calcium phosphate corrosion products on the surface of Mg alloy AZ31, demonstrating a great promise for orthopaedic applications.

A SnO2-doped calcium phosphate (Ca-P-Sn) coating was constructed on Mg-1Li-1Ca alloy by a hydrothermal process. The fabricated functional coatings were investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FT-IR). A triple-layered structure, which is composed of Ca3(PO4)2, (Ca, Mg)3(PO4)2, SnO2, and MgHPO4·3H2O, is evident and leads to the formation of Ca10(PO4)6(OH)2 in Hank’s solution. Electrochemical measurements, hydrogen evolution tests and plating counts reveal that the corrosion resistance and antibacterial activity were improved through the coating treatment. The embedded SnO2 nanoparticles enhanced crystallisation of the coating. The formation and degradation mechanisms of the coating were discussed.

Exfoliation on as-extruded Mg-1Li-1Ca magnesium alloy was investigated after an immersion in 3.5 wt% NaCl aqueous solution for 90, 120 and 150 days through optical microscope, digital camera, scanning electron microscope, electrochemical workstation, scanning Kalvin probe, X-ray diffraction and Fourier transform infrared spectroscope. The results demonstrated that exfoliation corrosion occurred on extruded Mg-1Li-1Ca alloy due to elongated microstructure parallel to surface, and delamination of lamellar structure resulted from galvanic effect and wedge effect. Skin layer with fine grains exhibited better corrosion resistance, whereas the interior with coarse grains and the intermetallic compound, Mg2Ca particles existing in a fibrous structure, dispersed along grain boundaries and extrusion direction in a line. Furthermore, galvanic effect between Mg2Ca particles and their neighboring α-Mg matrix facilitated dissolution of Mg2Ca particles and α-Mg matrix; wedge effect was caused by formation of corrosion products. Exfoliation corrosion of extruded Mg-Li-Ca alloys might be a synergic effect of pitting corrosion, filiform corrosion, intergranular corrosion and stress corrosion. Finally, exfoliation corrosion mechanism was proposed.

A micro-arc oxidation (MAO)/zinc stearate (ZnSA) composite coating was fabricated via MAO processing and subsequent sealing with electrodeposition of a superhydrophobic ZnSA. The surface morphologies, chemical composition and corrosion resistance of the coatings were investigated using field-emission scanning electron microscopy, Fourier transform infrared, X-ray diffraction and electrochemical and hydrogen evolution measurements. Results indicated that the MAO coating was efficiently sealed by the following superhydrophobic ZnSA coating. The MAO/ZnSA composite coating significantly enhanced the corrosion resistance of Mg alloy Mg-4Li-1Ca due to its superhydrophobic function. Additionally, corrosion mechanism was suggested and discussed for the composite coating.

In vitro degradation is an important approach to screening appropriate biomedical magnesium (Mg) alloys at low cost. However, corrosion products deposited on Mg alloys exert a critical impact on corrosion resistance. There are no acceptable criteria on the evaluation on degradation rate of Mg alloys. Understanding the degradation behavior of Mg alloys in presence of Tris buffer is necessary. An investigation was made to compare the influence of Tris-HCl and Tris on the corrosion behavior of Mg alloy AZ31 in the presence of various anions of simulated body fluids via hydrogen evolution, pH value and electrochemical tests. The results demonstrated that the Tris-HCl buffer resulted in general corrosion due to the inhibition of the formation of corrosion products and thus increased the corrosion rate of the AZ31 alloy. Whereas Tris gave rise to pitting corrosion or general corrosion due to the fact that the hydrolysis of the amino-group of Tris led to an increase in solution pH value, and promoted the formation of corrosion products and thus a significant reduction in corrosion rate. In addition, the corrosion mechanisms in the presence of Tris-HCl and Tris were proposed. Tris-HCl as a buffer prevented the formation of precipitates of HCO3−, SO42−, HPO42− and H2PO4− ions during the corrosion of the AZ31 alloy due to its lower buffering pH value (x.x). Thus, both the hydrogen evolution rate and corrosion current density of the alloy were approximately one order of magnitude higher in presence of Tris-HCl than Tris and Tris-free saline solutions.