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Catastrophic brittle failure of ductile materials by liquid metal embrittlement (LME) is a widely documented phenomenon but the fundamentals of its initiation mechanism are poorly understood. The widespread use of Zn-coated advanced high strength steels in the automotive industry has been plagued by Zn-induced LME which is frequently observed in high-temperature forming and welding applications. In this study, numerical modeling and an atomic-scale experimental investigation are used in order to gain insight into the atomistic events that lead to the onset of LME cracking. The results showed that the formation of a stress-induced diffusion wedge (SIDW) at the exposed grain boundary (GB) due to the interdiffusion of Zn-embrittler atoms was the trigger for LME. The formation of the SIDW facilitated the diffusion of the Zn-embrittler atoms into the GBs, which compromised their mechanical integrity. The results show that LME initiation entails several steps: (i) solid-state GB diffusion, (ii) formation of the SIDW, (iii) eventual melting of the SIDW, and (iv) opening of the liquid wedge due to interdiffusion and the application of externally applied stresses. [ABSTRACT FROM AUTHOR]

The bulk specific heat of fully dense nanocrystalline Ni-P electrodeposits with essentially constant P content (about 4 at%) and varying average grain sizes from 6.9 to 28.9 nm was investigated using modulated differential scanning calorimetry. In the lower temperature range from room temperature to 120 °C, at which the as-deposited sample microstructure was thermally stable, the bulk specific heat varied only within ~2 % despite the substantial variation of interface volume fractions from 0.11 to 0.39 for this series of samples. Moreover, the measured bulk specific heat values of the Ni-P samples were all located within the reported specific heat value range for conventional polycrystalline Ni. Evidently, the contribution due to grain size-related interface excess free volume is negligible and the bulk specific heat for the materials can be characterized as a structure-insensitive property. In the elevated temperature range from 150 °C to the Curie temperature of 357 °C, the magnetic contribution to the specific heat was significantly influenced by the chemical environment of P in the Ni-P samples. When P atoms were in the form of supersaturated solution in the nickel matrix, a complete suppression of the characteristic λ peak of the magnetic contribution in the specific heat curves was observed for all materials. The λ peak re-appeared in the specific heat curve after the Ni-P sample underwent a transformation to a two-phase microstructure consisting of Ni and NiP grains. It can be concluded that at a given P content, paramagnetic phosphorus atoms in the form of solutes are more effective in reducing the magnetic contributions to the specific heat than the form of paramagnetic NiP second-phase particles for the nanocrystalline Ni-P alloy. [ABSTRACT FROM AUTHOR]

The effect of Nb content on the microstructure and mechanical properties of Zr-based bulk metallic glass (BMG) were investigated. The addition of Nb led to the formation of the Zr-based metallic glass composites with a ductile dentritic phase by in situ precipitation. The presence of the in situ precipitated phase enhanced significantly the plasticity of the composite under uniaxial compressive test. The interactions between the precipitated phase and the shear band affect the deformation mechanism and fracture mode of the BMG by enhancing the affecting level of the normal stress on the shear surface, and the constant α in the Mohr–Coulomb criterion can reflect the extent of the interactions among particles and the amorphous matrix. [ABSTRACT FROM AUTHOR]

This work studied the effects of oxygen contamination in the argon shielding gases on weld microstructures and properties during laser welding of commercially pure titanium thin sheets. The experimental results, mainly analyzed by optical and scanning electron microscopy and mechanical testing, have indicated correlations between weld surface colour, weld microstructure and mechanical properties (strength, ductility, hardness). As the oxygen content increased, the weld surface colour changed from silver, straw to blue while the surface hardness continued to increase. On the other hand, with the increasing of oxygen content, the weld strength increased first and then decreased because the microstructure changed from mainly serrated alpha in welds made with pure argon shielding gas to mainly acicular and platelet alpha. Practical guidelines are also discussed, based on the study, to deal with shielding deficiencies in laser welding of titanium. [ABSTRACT FROM AUTHOR]

A new tungsten matrix composite containing 30 vol% titanium carbide particles (W-TiC) produced by sintering under 20 MPa pressure at 2000°C in a vacuum has been developed in order to improve the elevated temperature strength of tungsten. Flexural strength tests of the W-TiC composite in the temperature range 20–1200°C showed that the strength was significantly increased by the presence of TiC particles. The flexural strength at 1000°C was 1155 MPa, which was much higher than that at 20°C (770 MPa). Microstructural observations showed that a interdiffusion zone was produced at the W matrix-TiC particle interface, and a strong bond was formed between TiC and W, which was very beneficial to the elevated temperature mechanical properties. The mechanisms of fracture at 20°C and 1000°C were investigated. The fracture at 20°C was brittle. There was a growth-coalescence process for the initial cracks during the fracture process of the W-TiC composite at 1000°C, and the W matrix exhibited ductile tearing. The excellent elevated temperature strength of W-TiC composite was attributed to the brittle-ductile transition in the W matrix, which allows more effective strengthening from TiC particles. [ABSTRACT FROM AUTHOR]

Room temperature tensile properties of polycrystal Ti–47Al–2Mn–2Nb alloy with near lamellar (NL) microstructures were investigated at the strain rates between 10−5 and 1000 s−1 using a self-designed Split-Hopkinson tensile bar setup with a rotating disk and conventional testing machine. It was found that tensile ductility varies within a narrow range with the strain rate, while dynamic strengths (σd) of the alloy are obviously higher than static strengths (σs). There exists linear relationship between σs and the logarithm of the strain rate (ln έ), and between σd and the strain rate itself (έ). Fractography analysis indicates that the alloy fractures in a mixed mode of predominant transgranular cleavage and minor intergranular cracking under static and dynamic strain rates. Environmental effect is excluded from the main cause for the room temperature brittleness of the investigated alloy. [ABSTRACT FROM AUTHOR]