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Oxide Dispersed Strengthened (ODS) ferritic stainless steels present well-known fine grains microstructures where dislocation movement is hindered by a dense precipitation of nano-oxides particles. Previous research, on the thermomechanical behavior at high temperature and strain rates, was focused on torsion tests (Karch in J Nucl Mater 459:53-61, 2014). Considering texture evolution and grain shape as indicators of the intragranular dislocation glide activity, it was shown that, for high temperature and strain rate, intragranular deformation was in competition with intergranular accommodation. The latter phenomenon was related to early damaging at grain boundaries. The occurrence of a transition phenomenon from an intragranular to an intergranular deformation mechanism, with increasing temperature, was recently confirmed by neutron diffraction spectroscopy (Stoica in Nature Commun 5:5178, 2014). In the present paper, hot extrusion (HE) tests are performed, avoiding damage due to the high stress triaxiality, and allowing further investigation of intragranular and intergranular plasticity at large strains. Three ferritic steels exhibiting various precipitation size and density were hot extruded. Microstructure evolution at different stages of deformation is investigated using the Electron Back-Scattered Diffraction (EBSD) technique. After extrusion at 1373 K (1100 °C), the microstructure of ODS steels consists of a mixture of small round shape grains and larger elongated grains containing low-angle grain boundaries. Texture measurements show the appearance of the α-fiber (<110>//extrusion direction) and an increase in its intensity during the extrusion process in the larger grains. The fragmentation of the large elongated grains by Continuous Dynamic Recrystallization (CDRX) partially occurs in ODS materials depending on precipitation reinforcement. For smaller grains, plastic deformation has no effect on crystallographic orientation and grain shape, indicating a grain boundary accommodation phenomenon as the major deformation mechanism. Precipitation density not only impacts the intragranular dislocation glide activity, but also reduces CDRX kinetics in coarse grains. [ABSTRACT FROM AUTHOR]

In this paper, rapid solidified MgZnY (at.%) alloy powders produced by an inert gas atomizer were consolidated using a severe plastic deformation technique of high pressure torsion (HPT) at room temperature and 373 K. The behavior of powder consolidation, matrix microstructural evolution, and mechanical properties of the powders and compacts were investigated using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, microhardness, and tensile testing. As the HPT processing temperature increases, the powders are more plastically deformed due to decreased deformation resistance, grain boundaries are more in equilibrium, powder bonding is enhanced due to increased interparticle diffusion, hence, tensile ductility and strength increases. On the other hand, hardness decreases with the increased processing temperature, due to less dislocation density. [ABSTRACT FROM AUTHOR]

Non-dendritic microstructures are generally obtained in metals after semi-solid deformation (deformation during solidification); however, dendritic growth is preferred without deformation. The fragmentation of dendrites is recognized as an essential contributing factor to non-dendritic microstructures. However, the underlying mechanism of fragmentation needs to be clarified in depth. It is infamously hard for researchers to carry out a direct observation of this process. Moreover, a comprehensive numerical survey of this process is not trivial. The present research reported a new method to model dendritic growth during semi-solid deformation. The motion and deformation of the solid coupled with liquid flow in the melt were treated as the two-phase flow because plastic materials could be formulated as non-Newtonian fluids. The vector-valued phase-field formulation and the self-constructed Navier–Stokes solver made it possible to simulate the growth, motion, deformation, fragmentation and agglomeration of two dendrites coupled with liquid flow in the melt. Computational results suggest that fragmentation can occur when the grain boundary is wet and penetrated by the melt, giving new supporting evidence to a previously proposed mechanism for the fragmentation of dendrites. [ABSTRACT FROM AUTHOR]

A systematic investigation on the mechanical response of the interior grain and grain boundary of yttrium aluminum garnet is carried out using nanoindentation and microstructure characterization. The nano-hardness is calculated, while the residual indent is analyzed in terms of surface profiles, plastic deformation and elastic recovery. The results show that the nano-hardness at the center of grain is higher than that in the grain boundary region. All indents display an anisotropic elastic recovery, mainly occurring in the loading direction. The grain boundary has a better plasticity than the center of grain, which is probably due to a weaker inter-atomic bonding force at the grain boundary rather than the formation of glassy phase at intergranular region. In addition, indentation size effect in the center of grain and at grain boundary region are determined by the analysis of nano-hardness using Meyer’s law. A weaker indentation size effect in the grain boundary region is observed due to a smaller elastic recovery. [ABSTRACT FROM AUTHOR]

The effect of Al (0.4 and 1 wt%) addition on the hot deformation behavior of the Mg-3Sn-2Ca (TX32) alloy has been studied with the help of processing maps generated in the temperature and strain rate ranges of 300-500 °C and 0.0003-10 s. The deformed specimens have been examined as regards changes in texture and microstructure using electron back scatter diffraction and transmission electron microscopy, respectively. The map for the TX32 base alloy exhibited two dynamic recrystallization (DRX) domains in the temperature and strain rate ranges: (1) 300-350 °C and 0.0003-0.001 s, and (2) 390-500 °C and 0.005-0.6 s. While 0.4 wt% Al addition to TX32 did not result in any significant change in the processing map, the map for the alloy with 1 wt% Al (TX32-1Al) exhibited four domains in the ranges: (1) 300-325 °C and 0.0003-0.001 s, (2) 325-430 °C and 0.001-0.04 s, (3) 430-500 °C and 0.01-0.5 s, and (4) 430-500 °C and 0.0003-0.002 s. In the first three domains, DRX has occurred, whereas in the fourth domain, grain boundary sliding takes place causing intercrystalline cracking in tension. In Domain 1 for all the alloys, DRX has occurred predominantly by basal slip and recovery by climb as confirmed by the resulting basal texture and tilt type sub-boundary structure. In Domain 2 of the base alloy and Domain 3 of the alloy with 1 wt% Al, second-order pyramidal slip dominates associated with cross-slip which randomizes the texture, and forms tangled dislocations and twist type sub-boundaries in the microstructure. The addition of 1 wt% Al causes solid solution strengthening and results in Domain 2 of the map of TX32-1Al alloy and in this domain basal+prismatic slip dominate. [ABSTRACT FROM AUTHOR]

The influence of grain boundaries and fine precipitation on the corrosion behavior was investigated in two model aluminum-lithium alloys, namely (in wt%) Al-1.6Li (lithium in a solid solution) and Al-2.3Li (lithium in the form of AlLi precipitation), subjected to three different severe plastic deformation (SPD) treatments which refined the microstructure of the alloys to the ultrafine grain size. The SPD techniques used in the experiments were equal channel angular pressing (ECAP), hydrostatic extrusion (HE), and extrusion-torsion (ET). The corrosion behavior was examined using a potentiodynamic polarization test, electrochemical impedance spectroscopy, and an immersion test followed by a SEM surface analysis. The electrochemical tests were conducted in a 0.1 M NaSO solution added with 100 ppm of Cl. The immersion tests (48 h) were performed in a 3.5% NaCl solution at room temperature. The results indicate that the pitting potential, pit number, and stability of the passive layer formed on the surface of the substrates undergo changes depending on the average grain size and the presence of precipitation or its lack. The corrosion resistance, examined in the solution mentioned above, appears to increase with decreasing average grain size. The ET method gave the microstructure with the lowest corrosion resistance. [ABSTRACT FROM AUTHOR]

The mechanical properties of grain boundaries (GBs) and the development of grain-boundary sliding (GBS) were studied in the pure Zn using precision microindentation technique, optical, electron and atomic-force microscopy. Results have shown the different dependencies of the microhardness values on the indentation depth for GBs and individual grains. When the size of the plastic zone around the imprint was comparable to the grain size, GBs acted as barriers for dislocation sliding bands and twins. With applying the higher load, more grains were involved in the process of deformation, but microhardness did not increase. That was explained by the activation of GBS, leading to the relaxation processes. In its turn, the microhardness values measured at low loads in the vicinity to GBs and triple junctions (TJs) were higher than those measured in the grain interior. Thus, movement of the ensemble of defects to the GBs during microindentation is the activating factor for GBS in polycrystalline Zn. At the same time, during spreading of the deformation at low loads in the vicinity to GBs the activation of GBS was not observed. [ABSTRACT FROM AUTHOR]

The effects of strain and temperature on the microstructure and the detailed structure of dislocation walls in compressed pure polycrystalline copper were systematically studied. The microstructure observed consisted of dislocation cells and second generation microbands (MB2) and is presented in a microtructural map. The detailed structure of the cell’s boundaries evolves with increasing strain and/or temperature from tangled dislocations into arrays of parallel dislocations. Interplay between strain and temperature controls the microstructure and the detailed structure of the dislocation boundaries. Above 0.5 Tm only MB2 are observed; a different type of MB2 is also observed, one order of magnitude wider than the one observed at the lower temperature. With increasing strain and temperature the MB2 density increases. It seems that dislocation cells and MB2 are competitive dislocation patterns and at elevated temperatures the MB2 is the preferred dislocation pattern. [ABSTRACT FROM AUTHOR]