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This study investigated toughness properties of FCC-based Fe45Co30Cr10V10Ni5-xMnx high entropy alloys (HEAs). Ductile-dimpled rupture mode in all alloys and test temperatures complicated precise explanations on Charpy impact energy, but the instrumented Charpy test provided a breakdown of total energy (ET) into initiation energy (EI) and propagation energy (EP), offering critical insights into Mn-content- and temperature-related energy variations. Pmax and TP, reflecting maximum flow stress and time, respectively, until initiation of crack propagation from the notch tip, involved a transition of deformation mechanisms from slip to TWIP, then to BCC-TRIP, thereby inducing increased strain hardening and delaying plastic instability at the notch tip. At 25 °C, an increase in Mn content prompted a transition in deformation behavior from slip to TWIP and subsequently to BCC-TRIP, correlating well with increased Pmax and TP and consequently ET due to enhanced strain hardenability. At −196 °C, predominant BCC-TRIP activity in all alloys led to increased formation of BCC martensite, intensifying strain hardening and requiring higher Pmax for crack initiation than at 25 °C. Due to minimal slip line field formation associated with reduced plastic deformation, however, cracks initiated directly from the notch-tip center, representing fast initiation of crack propagation and consequently reduction in EI and ET. Thus, utilizing parameters from instrumented Charpy tests, including Pmax, TP, EI, EP, and ET, provided insights into fracture phenomena and their interrelations in the present HEAs.

This study aimed to develop a structural analysis method to replace and validate large-scale gas gun tests for evaluating the impact resistance of electronic equipment. By measuring projectile's deceleration through experiments and simulations, stress and strain during collisions were quantified. It was demonstrated that optimizing projectile and electronic equipment designs could enhance impact resistance. Simulation results indicated that changes in projectile velocity and head angle led to variations in maximum deceleration and penetration depth, with decreasing the head angle proving more effective in reducing maximum deceleration. Comparisons between experimental and simulation results showed good agreement, particularly in plots between maximum deceleration and target collision depth. As the head angle increased, there was a tendency for maximum deceleration to increase and target penetration depth to decrease. Comparing peak deceleration curves from gas gun tests and simulations revealed similar trends, indicating consistent results. This research provides important information for evaluating the impact resistance of electronic equipment and demonstrates that combining experiments with simulations can yield more reliable results.

The configurational design of heterostructures has received considerable attention to achieve a superior combination of strength and ductility. Although heterostructuring for enhanced tensile properties has been widely analyzed, studies on the effect of heterogeneity on sheet formability are still insufficient. Sheet metal formability is one of the most crucial factors for determining hetero-materials’ industrial utilization. To broaden the industrial applicability of heterostructured layered materials, investigating the effects of heterogeneity in the layered structure on formability is necessary. This study investigated the stretch formability of aluminum-steel-aluminum clad sheets using the Erichsen cupping test. The three-layered clad sheets showed additional hardening with a slight increase in ductility owing to hetero-deformation-induced hardening because the strain-hardening exponent has a linear relationship with stretchability or necking resistance. After necking, damage evolution owing to severe internal stress concentration led to delamination at the interface. Interestingly, delamination serves as a block to full cracking through the thickness during forming. This study contributes to the industrial applicability of heterogeneous structuring by elucidating the characteristics of heterogeneity and formability.