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Simple shear deformation via hybrid cutting-extrusion is used to produce continuous electrical steel sheet from a commercial high-silicon (nominal 4 wt%) iron alloy of poor workability in a single deformation step, a fundamentally different route from the multi-step processing of rolling and annealing currently in use. The shear texture created in the sheet is found to be quite different from that produced by rolling. The magnetic properties of the shear-textured Fe–Si sheet are measured using closed-circuit permeametry and compared with those from sheet produced by rolling of the same alloy and a commercial non-grain-oriented sheet of similar composition. Properties compared include maximum relative permeability, induction, coercivity, and hysteresis loss. The results are interpreted in terms of microstructure, texture, and composition. A unit cell representation of the shear texture components is introduced that relates the expected orientation of easy magnetization directions with the sheet axes.

In spite of their interesting properties, nanostructured materials have found limited uses because of the cost of preparation and the limited range of materials that can be synthesized. It has been shown that most of these limitations can be overcome by subjecting a material to large-scale deformation, as occurs during common machining operations. The chips produced during lathe machining of a variety of pure metals, steels, and other alloys are shown to be nanostructured with grain (crystal) sizes between 100 and 800 nm. The hardness of the chips is found to be significantly greater than that of the bulk material.

The chemical and microstructural evolution of particulate (Bi,Pb)2223 in contact with pure bulk silver at 830 to 905 °C under flowing air and Ar−5% O2 atmospheres has been studied. Specimens annealed under PO2 and temperature conditions for which the (Bi,Pb)2223 phase itself is stable, based on a critical assessment of the literature, revealed a silver/(Bi,Pb)2223 interface-limited reaction, producing both solid and liquid decomposition phases. The (Bi,Pb)2223 not in direct contact with silver exhibited no reaction under the same conditions. Solid silver dissolves into the (Bi,Pb)2223 incongruent liquid, facilitating the incongruent melting reaction. On cooling, equiaxed metallic silver particles precipitated uniformly throughout bulk specimens partially melted on a silver substrate.

Due to the highly anisotropic properties of BSCCO superconductors, the bulk properties of these materials can be greatly affected by preferential orientation. Substantial c-axis orientation normal to the desired direction of current flow has been demonstrated by centrifugally slip casting lead-doped BSCCO-2223. The strong preferred orientation developed in the centrifugally slip-cast material demonstrates high critical current potential.